Abstract: Polymeric layers (50) comprising an array of blind openings (56) extending into the first major surface (52, 10111, 11211), but not through the second major surfaces (54, 10112, 11212). The blind openings each have a series of areas through the openings from the first major surface towards the second major surfaces ranging from minimum to maximum areas, where for at least a majority of the blind openings the minimum area is not at the first major surface. At least a portion of the first major surface comprises a first material and extends up to, but not into the second major surface. At least a portion of the second major surface comprises a second, different material. Methods for making the polymeric layers are also disclosed. Polymeric layers are useful, for example, as components in personal care garments such as diapers and feminine hygiene products. They can also be useful for filtering (including liquid filtering) and acoustic applications.

Abstract: A spiral wound fiber that includes birefringent interfaces is useful in different optical devices. One type of wound fiber includes at least first and second material layers. At least one of the layers is polymeric and at least one of the layers is birefringent. The spiral wound fiber may be used alone, or in an optical device. Such an optical device can include the fiber embedded within a matrix or attached to a substrate. The spiral wound fiber can be made by rolling a stack of at least two layers, by coextruding the two layers or by coating a rotating form.

Abstract: Polymeric fibers along with methods and systems for extruding polymeric fibers are disclosed. The extrusion process preferably involves the delivery of a lubricant separately from a polymer melt stream to each orifice of an extrusion die such that the lubricant preferably encases the polymer melt stream as it passes through the die orifice.

Abstract: A cleaning tool for cleaning a surface is disclosed. The cleaning tool comprises a cleaning frame including a rigid body defining a perimeter surrounding an interior opening and at least one spacer arranged within the interior opening. The cleaning frame secures over a backing.

Abstract: Multi-component liquid spray systems having a first array of first component spray nozzles and a second array of second component spray nozzles are provided. Each of the first component spray nozzles is adjacent at least one of the second component spray nozzles. Spray systems having co-aligned and parallel-aligned linear arrays of nozzles are described. Methods of making such spray systems and methods of using them to produce both multi-component sprays and coated articles are also described.

Abstract: Multi-component liquid spray system including a shim having a first array of first passages and a second array of second passages are described. When the shim is positioned between the first and second die portions of a housing, a first array of first liquid conduits and a second array of second liquid conduits are formed. The first array of first liquid conduits and second array of second liquid conduits are aligned such that at least one of the second liquid conduits is interspersed between successive first liquid conduits. Methods of making such spray systems and methods of using them to produce both multi-component sprays and coated articles are also described.

Abstract: Methods of applying multi-component liquid sprays are described. The methods include using the first array of first component spray orifices to produce a first spray of the first liquid; using the second array of second component spray orifices to produce a second spray of the second liquid; and mixing at least a portion of the first spray and at least a portion of second spray.

Abstract: A polarizer is formed with an arrangement of polymer fibers substantially parallel within a polymer matrix. The polymer fibers are formed of at least first and second polymer materials. At least one of the polymer matrix and the first and second polymer materials is birefringent, and provides a birefringent interface with the adjacent material. Light is reflected and/or scattered at the birefringent interfaces with sensitivity to the polarization of the light. In some embodiments, the polymer fibers are formed as composite fibers, having a plurality of scattering polymer fibers disposed within a filler to form the composite fiber. In other embodiments, the polymer fiber is a multilayered polymer fiber. The polymer fibers may be arranged within the polymer matrix as part of a fiber weave.

Abstract: An optical element is formed by co-extruding to have an arrangement of polymer scattering fibers within a polymer matrix. The scattering fibers lie substantially parallel to a first axis. The scattering fibers are arranged at positions across the cross-section of the polymer matrix to scatter light transversely incident on the optical element in a direction substantially orthogonal to the first axis. The positions of the scattering fibers across the cross-section of the optical element may be selected so as to form a two-dimensional photonic crystal structure for light transversely incident on the optical element.

Abstract: A composite polymer fiber comprises a polymer filler material and a plurality of polymer scattering fibers disposed within the filler material. At least one of the filler material and the scattering fibers is formed of a birefringent material. The refractive indices of the filler material and the scattering fibers can be substantially matched for light incident in a first polarization state on the composite polymer fiber and unmatched for light incident in an orthogonal polarization state. The scattering fibers may be arranged to form a photonic crystal within the composite fiber. The composite fibers may be extruded and may be formed into a yarn, a weave or the like. If the filler material is soluble, it may be washed out of the yarn or weave, and the scattering fibers may then be infiltrated with a resin that is subsequently cured.

Abstract: Methods and systems for extruding polymeric fibers are disclosed. The extrusion process preferably involves the delivery of a lubricant separately from a polymer melt stream to each orifice of an extrusion die such that the lubricant preferably encases the polymer melt stream as it passes through the die orifice.