Abstract: The present invention relates to a high deposition submerged arc welding system, comprising a gantry fixture, a weldhead, an operator control module and a modular control system. The gantry fixture is configured to receive a first plate and a second plate. The weldhead is operatively coupled to the gantry fixture and welds the first plate and second plate together with a metal powder, a welding wire and a flux. The operator control module is configured to receive a program for welding the first plate and the second plate together. The modular control system has a common bus which communicates the program to a plurality of control modules.

Abstract: A modular welding system for performing quick, easy and high quality welds. The modular welding system comprises a basic component system and a modular fixture component system. The basic component system provides the basic components which are needed to perform a quality weld efficiently. The modular fixture component system interfaces with the basic component system and provides a particular welding fixture assembly that performs a particular type of weld. More particularly, a stiffener type modular fixture component system and a butt/tee type modular fixture system are described. However, any other particular fixture type system may be integrated with the basic component system of the present invention.

Abstract: A welding system and method of use which allows a single welding operator to perform quick, easy and high quality vertical welds. The welding system comprises a welding fixture with a pair opposing, positionally adjustable welding shoes, and lock screws for attaching to a workpiece such as an I-beam. The welding fixture is located adjacent the end of an articulating boom, and a welding torch and oscillator are included on the welding fixture. A rotary straight wire feeder removes the cant and helix from welding wire as it is fed to the welding torch. The welding torch prevents welding wire from fusing to a guide tube in a manner which would interrupt a welding operation. The invention includes a distributed welding control system comprising a plurality of controller modules interfaced with a common bus. The control system allows a welding operator to program automated welding cycles for various welding operations.

Abstract: The invention is a consumable guide tube comprising a thin first elongated strip, a second elongated strip and a plurality of insulators. The thin first elongated strip has a front face and a back face and the front face has at least one longitudinal channel. The second elongated strip has a front face and a back face and the front face of the second elongated strip is configured to be coupled to the front face of the thin first elongated strip. The plurality of insulator modules are deposited on the back face of the thin first elongated strip and on the back face of the second elongated strip. Preferably, the thin first elongated strip is a low carbon cold rolled steel strip, and the second elongated strip is a low carbon hot rolled steel strip. The guide tube can also be configured to comprise two or more longitudinal channels.

Abstract: A welding system and method of use which allows a single welding operator to perform quick, easy and high quality vertical welds. The welding system comprises a welding fixture with a pair opposing, positionally adjustable welding shoes, and lock screws for attaching to a workpiece such as an I-beam. The welding fixture is located adjacent the end of an articulating boom, and a welding torch and oscillator are included on the welding fixture. A rotary straight wire feeder removes the cant and helix from welding wire as it is fed to the welding torch. The welding torch prevents welding wire from fusing to a guide tube in a manner which would interrupt a welding operation. The invention includes a distributed welding control system comprising a plurality of controller modules interfaced with a common bus. The control system allows a welding operator to program automated welding cycles for various welding operations.