Patents by Inventor William L. Carbaugh

William L. Carbaugh has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10550660
    Abstract: A system includes a blowout preventer (BOP) including a shear ram assembly. The shear ram assembly includes a first shear ram block having a first forward end, a first blade having a first forward face and extending from the first shear ram block, a face bolt passage extending into the forward end of the shear ram block, a face bolt positioned within the face bolt passage configured to couple the first blade to the first shear ram block, and a first seal containment encapsulated by the first shear ram block.
    Type: Grant
    Filed: November 9, 2016
    Date of Patent: February 4, 2020
    Assignee: Hydril USA Distribution LLC
    Inventors: William L. Carbaugh, Martha Flores
  • Publication number: 20170254167
    Abstract: A BOP packer, including a body disposed about a longitudinal axis and adapted to be compressed upon energization of the packer, and an insert having a form symmetrical about a plane parallel to the longitudinal axis, and embedded in the body with the body adhered to the insert to reduce extrusion of the body when the packer is energized. The insert includes an upper flange and a lower flange, each having a wedge-shaped configuration that expands from a relatively narrow portion at the end nearest the longitudinal axis, to a relatively wide portion at an opposite end, and a web element extending between the upper flange and the lower flange. The web element defines an elongated aperture through which a portion of the elastomeric body passes to help maintain the position of the metallic insert relative to the body, and to reduce shear forces between the insert and the body.
    Type: Application
    Filed: March 2, 2016
    Publication date: September 7, 2017
    Inventor: William L. Carbaugh
  • Publication number: 20170130550
    Abstract: A system includes a blowout preventer (BOP) including a shear ram assembly. The shear ram assembly includes a first shear ram block having a first forward end, a first blade having a first forward face and extending from the first shear ram block, a face bolt passage extending into the forward end of the shear ram block, a face bolt positioned within the face bolt passage configured to couple the first blade to the first shear ram block, and a first seal containment encapsulated by the first shear ram block.
    Type: Application
    Filed: November 9, 2016
    Publication date: May 11, 2017
    Applicant: Hydril USA Distribution LLC
    Inventors: William L. Carbaugh, Martha Flores
  • Patent number: 9109421
    Abstract: An annular blowout preventer device includes a body and a static head removably connected to the body, A piston is disposed inside an opening chamber to squeeze a packer. An opening chamber head has a rib extending upward from an upper surface. The rib is received within a recess in the lower surface of the static head.
    Type: Grant
    Filed: December 18, 2008
    Date of Patent: August 18, 2015
    Assignee: Hydril USA Distribution LLC
    Inventors: William L. Carbaugh, Leonard G. Childers, Eric Mei
  • Patent number: 9109405
    Abstract: Method, riser assembly and gas handler for diverting gas from a riser. The riser assembly includes a riser having a first end and a second end and a conduit extending from the first end to the second end; a gas handler connected to the riser and provided between the first end and the second end, the gas handler having an external casing; plural pipes attached to an outside of the riser such that at least one pipe of the plural pipes enters through the external casing; and a gas vent pipe configured to start at the gas handler and extend towards the second end of the riser and the gas vent pipe is further configured to divert a gas from the gas handler through the outside of the riser.
    Type: Grant
    Filed: March 15, 2013
    Date of Patent: August 18, 2015
    Assignee: Hydril USA Distribution LLC
    Inventors: William L. Carbaugh, Leonard G. Childers, John R. LeBlanc
  • Patent number: 8844613
    Abstract: A shear blade attached to a ram block. At least one bolt passage is formed at an angle at the top of the ram block. A bolt passage is formed in the shear blade that corresponds with the bolt passage on the tam block. A bolt introduced into the bolt passage of the ram block and also the bolt passage in the shear blade attaches the shear blade to the ram block. By using this technique for attaching the shear blade to the ram block, surface area of a front face of the shear blade is not further reduced. Therefore, the strength of the shear blade is increased.
    Type: Grant
    Filed: December 28, 2011
    Date of Patent: September 30, 2014
    Assignee: Hydrill USA Manufacturing LLC
    Inventors: Viral Shah, William L. Carbaugh, Leonard G. Childers
  • Publication number: 20140183382
    Abstract: A variable ram assembly for use in a blowout preventer (BOP) stack includes a packer element. The packer element includes an elastomeric body having a contact surface configured with a curved recess for sealing engaging a tubular. At least a portion of the body adjacent the contact surface is reinforced to define a reinforced area. The reinforced area exerts a restraining force to prevent extrusion of the elastomeric body when it is forced against the tubular. The reinforced area is integrally formed with the body using a molding process.
    Type: Application
    Filed: May 20, 2013
    Publication date: July 3, 2014
    Applicant: Hydril USA Manufacturing LLC
    Inventors: William L. Carbaugh, Joseph Alan Incavo, Arturo Caballero, Eugene Chauviere
  • Publication number: 20140183381
    Abstract: A variable ram assembly for use in a blowout preventer (BOP) stack includes a packer element. The packer element includes an elastomeric body having a contact surface configured with a curved recess for sealing engaging a tubular. Fibers are included in the body adjacent the contact surface that exert a restraining force to prevent extrusion of the elastomeric body when it is forced against the tubular. The fibers are integrally formed in the body and may be woven into a fabric, which is disposed into a packer element mold along with uncured elastomer before forming the body. The fabric can be coated with an elastomer to bond with the body during the forming process.
    Type: Application
    Filed: May 20, 2013
    Publication date: July 3, 2014
    Applicant: Hydril USA Manufacturing LLC
    Inventors: William L. Carbaugh, Joseph Alan Incavo, Arturo Caballero
  • Patent number: 8573557
    Abstract: A ram blowout preventer for sealing a well, the ram blowout preventer including a body having a cavity with a recess; a ram block configured to move inside the cavity; a top seat disposed in the recess and configured to seal the well when in contact with the ram block; a movable lock ring extending inside a groove of the body and a corresponding groove of the top seat and configured to move inside the groove of the body, along a direction substantially parallel to the well; a first seal extending inside a groove of the top seat and configured to contact the body and the top seat; and a second seal extending inside a groove of the ram block and configured to contact the ram block and the top seat. A width of the groove of the body is larger than a width of the lock ring by a predetermined value, which is larger than normal tolerances, and a distance from a centerline of the well to the first seal is larger than a distance from the centerline of the well to the second seal.
    Type: Grant
    Filed: December 18, 2008
    Date of Patent: November 5, 2013
    Assignee: Hydril USA Manufacturing LLC
    Inventors: William L. Carbaugh, Eric Mei, Leonard G. Childers
  • Publication number: 20130168075
    Abstract: A shear blade attached to a ram block. At least one bolt passage is formed at an angle at the top of the ram block. A bolt passage is formed in the shear blade that corresponds with the bolt passage on the tam block. A bolt introduced into the bolt passage of the ram block and also the bolt passage in the shear blade attaches the shear blade to the ram block. By using this technique for attaching the shear blade to the ram block, surface area of a front face of the shear blade is not further reduced. Therefore, the strength of the shear blade is increased.
    Type: Application
    Filed: December 28, 2011
    Publication date: July 4, 2013
    Applicant: HYDRIL USA MANUFACTURING LLC
    Inventors: Viral Shah, William L. Carbaugh, Leonard G. Childers
  • Publication number: 20130153204
    Abstract: A shear ram assembly apparatus for providing the capability to shear larger diameter well casings and internal components during ram-type blowout preventer operation while requiring less force to perform the cutting. Components of the shear ram assembly apparatus, include but not limited to a plurality of hardened cutting blades that are coated with a compound that increases the hardness and reduces the coefficient of friction of the cutting blades. In this regard, a smaller force is required to perform the cutting and the cutting blades receive less wear per cut and provide greater assurance that each cut of this failsafe apparatus is successful.
    Type: Application
    Filed: December 20, 2011
    Publication date: June 20, 2013
    Applicant: HYDRIL USA MANUFACTURING LLC
    Inventors: William L. CARBAUGH, Leonard CHILDERS, Viral SHAH
  • Patent number: 8464785
    Abstract: A pipe shear ram assembly has a housing having a bore extending vertically therethrough for the passage of a pipe string. Ram blocks have blades positioned such that one slides over the other when the first and second ram blocks are moved toward each other to shear a well pipe. A pair of guide arms extend from one of the rams. The guide arms have tips protruding a greater distance than the blade. Each of the guide arms has an inboard wedge surface beginning at the tip and extending along a line that intersects the longitudinal axis for guiding the pipe string toward a bore axis of the bore in the event the first and second ram blocks are moved to the closed position.
    Type: Grant
    Filed: December 29, 2011
    Date of Patent: June 18, 2013
    Assignee: Hydril USA Manufacturing LLC
    Inventors: William L. Carbaugh, Leonard G. Childers, Viral Shah
  • Publication number: 20120318493
    Abstract: A pipe shear ram assembly has a housing having a bore extending vertically therethrough for the passage of a pipe string. Ram blocks have blades positioned such that one slides over the other when the first and second ram blocks are moved toward each other to shear a well pipe. A pair of guide arms extend from one of the rams. The guide arms have tips protruding a greater distance than the blade. Each of the guide arms has an inboard wedge surface beginning at the tip and extending along a line that intersects the longitudinal axis for guiding the pipe string toward a bore axis of the bore in the event the first and second ram blocks are moved to the closed position.
    Type: Application
    Filed: December 29, 2011
    Publication date: December 20, 2012
    Applicant: Vetco Gray Inc.
    Inventors: William L. Carbaugh, Leonard G. Childers, Viral Shah
  • Patent number: 8230930
    Abstract: A mount for a bonnet of a blowout preventer includes at least one support member coupled to a body of the blowout preventer, and a bonnet mounting member moveably coupled to the at least one support member and adapted to move substantially normal to a face of the body of the blowout preventer, wherein the bonnet is coupled to the bonnet mounting member.
    Type: Grant
    Filed: September 21, 2010
    Date of Patent: July 31, 2012
    Assignee: Hydril USA Manufacturing LLC
    Inventors: Edward Ryan Hemphill, Michael Wayne Berckenhoff, William L Carbaugh
  • Patent number: 7802626
    Abstract: A mount for a bonnet of a blowout preventer includes at least one support member coupled to a body of the blowout preventer, and a bonnet mounting member moveably coupled to the at least one support member and adapted to move substantially normal to a face of the body of the blowout preventer, wherein the bonnet is coupled to the bonnet mounting member.
    Type: Grant
    Filed: October 11, 2007
    Date of Patent: September 28, 2010
    Assignee: Hydril USA Manufacturing LLC
    Inventors: Edward Ryan Hemphill, Michael Wayne Berckenhoff, William L. Carbaugh
  • Patent number: 7784536
    Abstract: A packer insert for sealing multiple items used in a wellbore includes an elastomeric member having one or more channels configured to seal on the multiple items when compressed by a packing unit, wherein the elastomeric member is made of a material selected from rubber, an elastomer, and a composite material, and wherein the packer insert is not affixed to a pressure control apparatus having the packing unit disposed therein. The packer insert is axially fixed to at least one of the multiple items.
    Type: Grant
    Filed: September 3, 2009
    Date of Patent: August 31, 2010
    Assignee: Hydril USA Manufacturing LLC
    Inventors: John P. Scoggins, William L. Carbaugh
  • Publication number: 20100155628
    Abstract: An annular blowout preventer device includes a body having a first cavity extending from a first end to a second end, the first cavity being configured to accommodate a drill line; a static head removably connected to the first end of the body and having a second cavity that is aligned with the first cavity of the body to accommodate the drill line; a piston disposed inside the first and second cavities to define an opening chamber and a closing chamber together with the static head and the body, the piston being configured to move inside the first and second cavities to squeeze a packer for sealing the first cavity from the second cavity; and an opening chamber head disposed in the opening chamber next to the static head, the body, and the piston, the opening chamber head being configured to protect a hydraulic fluid in the opening chamber from external contamination.
    Type: Application
    Filed: December 18, 2008
    Publication date: June 24, 2010
    Inventors: William L. Carbaugh, Leonard G. Childers, Eric Mei
  • Publication number: 20100155080
    Abstract: A ram blowout preventer for sealing a well, the ram blowout preventer including a body having a cavity with a recess; a ram block configured to move inside the cavity; a top seat disposed in the recess and configured to seal the well when in contact with the ram block; a movable lock ring extending inside a groove of the body and a corresponding groove of the top seat and configured to move inside the groove of the body, along a direction substantially parallel to the well; a first seal extending inside a groove of the top seat and configured to contact the body and the top seat; and a second seal extending inside a groove of the ram block and configured to contact the ram block and the top seat. A width of the groove of the body is larger than a width of the lock ring by a predetermined value, which is larger than normal tolerances, and a distance from a centerline of the well to the first seal is larger than a distance from the centerline of the well to the second seal.
    Type: Application
    Filed: December 18, 2008
    Publication date: June 24, 2010
    Inventors: William L. Carbaugh, Eric Mei, Leonard G. Childers
  • Publication number: 20090321066
    Abstract: A packer insert for sealing multiple items used in a wellbore includes an elastomeric member having one or more channels configured to seal on the multiple items when compressed by a packing unit, wherein the elastomeric member is made of a material selected from rubber, an elastomer, and a composite material, and wherein the packer insert is not affixed to a pressure control apparatus having the packing unit disposed therein. The packer insert is axially fixed to at least one of the multiple items.
    Type: Application
    Filed: September 3, 2009
    Publication date: December 31, 2009
    Applicant: HYDRIL USA MANUFACTURING LLC
    Inventors: John P. Scoggins, William L. Carbaugh
  • Patent number: 7588075
    Abstract: A packer insert for sealing multiple items used in a wellbore includes an elastomeric member having one or more channels configured to seal on the multiple items when compressed by a packing unit, wherein the elastomeric member is made of a material selected from rubber, an elastomer, and a composite material, and wherein the packer insert is not affixed to a pressure control apparatus having the packing unit disposed therein. The packer insert is axially fixed to at least one of the multiple items.
    Type: Grant
    Filed: June 20, 2005
    Date of Patent: September 15, 2009
    Assignee: Hydril USA Manufacturing LLC
    Inventors: John P. Scoggins, William L. Carbaugh