Patents by Inventor William L. Carter

William L. Carter has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8791052
    Abstract: A rotating machine includes a stator and a rotor configured to rotate within the stator. Rotor windings are supported in the rotor and are formed of a laminated electrical conductor in a single-layer saddle coil configuration. The conductor includes a first support lamina, a second support lamina, an insert including a high temperature superconductor disposed between the first and second support lamina, and a filler material surrounding the insert that bonds the insert to each of the first and second support lamina. At the location between the first support lamina and second support lamina corresponding to the location of the insert, the width dimension of the filler material on each side of the insert is at least 10 percent of a width of the conductor. The conductor is configured to carry at least 600 Amperes per turn and have a C-axis tensile strength of at least 21 MPa.
    Type: Grant
    Filed: March 30, 2012
    Date of Patent: July 29, 2014
    Assignee: American Superconductor Corporation
    Inventors: Michael A. Tanner, Gregory L. Snitchler, William L. Carter, Eric R. Podtburg
  • Patent number: 8680015
    Abstract: A method includes locating a defect in a first segment of high temperature superconducting wire. A second segment of high temperature superconducting wire is then positioned onto the first segment of high temperature superconducting wire such that the second segment of high temperature superconducting wire overlaps the defect. A path is then created such that current flows through the second segment of high temperature superconducting wire. The first segment of high temperature superconducting wire and second segment of high temperature superconducting wire are then laminated together.
    Type: Grant
    Filed: March 8, 2012
    Date of Patent: March 25, 2014
    Assignee: American Superconductor Corporation
    Inventors: Henry C. Valcour, III, Peter D. Antaya, John Gannon, Eric R. Podtburg, Subramaniam Anandakugan, William L. Carter, Hong Cai, Michael A. Tanner, David Crotzer, Alexander Otto, Dana Krause
  • Publication number: 20130261000
    Abstract: A rotating machine includes a stator and a rotor configured to rotate within the stator. Rotor windings are supported in the rotor and are formed of a laminated electrical conductor in a single-layer saddle coil configuration. The conductor includes a first support lamina, a second support lamina, an insert including a high temperature superconductor disposed between the first and second support lamina, and a filler material surrounding the insert that bonds the insert to each of the first and second support lamina. At the location between the first support lamina and second support lamina corresponding to the location of the insert, the width dimension of the filler material on each side of the insert is at least 10 percent of a width of the conductor. The conductor is configured to carry at least 600 Amperes per turn and have a C-axis tensile strength of at least 21 MPa.
    Type: Application
    Filed: March 30, 2012
    Publication date: October 3, 2013
    Applicant: American Superconductor Corporation
    Inventors: Michael A. Tanner, Gregory L. Snitchler, William L. Carter, Eric R. Podtburg
  • Publication number: 20120245035
    Abstract: A method includes locating a defect in a first segment of high temperature superconducting wire. A second segment of high temperature superconducting wire is then positioned onto the first segment of high temperature superconducting wire such that the second segment of high temperature superconducting wire overlaps the defect. A path is then created such that current flows through the second segment of high temperature superconducting wire. The first segment of high temperature superconducting wire and second segment of high temperature superconducting wire are then laminated together.
    Type: Application
    Filed: March 8, 2012
    Publication date: September 27, 2012
    Applicant: American Superconductor Corporation
    Inventors: Eric R. Podtburg, Henry C. Valcour, III, Subramaniam Anandakugan, Peter D. Antaya, William L. Carter, John Gannon, Hong Cai, Michael A. Tanner, David Crotzer, Alexander Otto, Dana Krause
  • Patent number: 6694600
    Abstract: A method is described to prepare a highly textured oxide superconductor article in a single deformation-sinter process. A precursor article including a plurality of filaments comprising a precursor oxide having a dominant amount of a tetragonal BSCCO 2212 phase and a constraining member substantially surrounding each of the filaments is provided. Each of the filaments extends along the length of the article. The oxide article is subjected to a heat treatment at an oxygen partial pressure and temperature selected to convert a tetragonal BSCCO 2212 oxide into an orthorhombic BSCCO 2212 oxide and, thereafter, roll worked in a high reduction draft in a range of about 40% to 95% in thickness so that the filaments have a constraining dimension is substantially equivalent to a longest dimension of the oxide superconductor grains. The rolled article is sintered to obtain a BSCCO 2223 oxide superconductor.
    Type: Grant
    Filed: November 21, 2001
    Date of Patent: February 24, 2004
    Assignee: American Superconductor Corporation
    Inventors: Qi Li, Eric R. Podtburg, Patrick John Walsh, William L. Carter, Gilbert N. Riley, Jr., Martin W. Rupich, Elliott Thompson, Alexander Otto
  • Publication number: 20040014605
    Abstract: A method is described to prepare a highly textured oxide superconductor article in a single deformation-sinter process. A precursor article including a plurality of filaments comprising a precursor oxide having a dominant amount of a tetragonal BSCCO 2212 phase and a constraining member substantially surrounding each of the filaments is provided. Each of the filaments extends along the length of the article. The oxide article is subjected to a heat treatment at an oxygen partial pressure and temperature selected to convert a tetragonal BSCCO 2212 oxide into an orthorhombic BSCCO 2212 oxide and, thereafter, roll worked in a high reduction draft in a range of about 40% to 95% in thickness so that the filaments have a constraining dimension is substantially equivalent to a longest dimension of the oxide superconductor grains. The rolled article is sintered to obtain a BSCCO 2223 oxide superconductor.
    Type: Application
    Filed: November 21, 2001
    Publication date: January 22, 2004
    Inventors: Qi Li, Eric R. Podtburg, Patrick John Walsh, William L. Carter, Gilbert N. Riley, Martin W. Rupich, Elliott Thompson, Alexander Otto
  • Patent number: 6620768
    Abstract: A novel process of the production and processing of high quality, high Tc (Bi,Pb)SCCO superconductors starts with fabrication of a precursor article including selected intermediate phases with desired chemical and structural properties. The precursor fabrication includes mixing raw powders with a desired ratio of Bi:Pb:Sr:Ca:Cu elements and reacting the mixture under different selected reaction conditions that form a precursor powder with a dominant (Bi, Pb)SCCO 2212 phase and without Ca—Pb—O phase, wherein the 2212 phase may be the orthorhombic 2212 phase. The precursor article is then subjected to optimized reaction and mechanical deformation processes that lead to a reaction induced texturing and deformation induced texturing, respectively. A heating process is used to convert the precursor powder to the 2223 phase and subsequent deformation and annealing processes may be used to form a substantially single phase, highly textured (Bi, Pb)SCCO 2223 superconductor with high Jc.
    Type: Grant
    Filed: September 21, 2001
    Date of Patent: September 16, 2003
    Assignee: American Superconductor Corporation
    Inventors: Martin W. Rupich, William L. Carter, Qi Li, Alexander Otto, Gilbert Riley, Jr.
  • Patent number: 6613270
    Abstract: A novel process of the production and processing of high quality, high Tc BSCCO or (Bi,Pb)SCCO superconductors starts with fabrication of a forming a bundle including a plurality of billets, each billet containing at least one filament comprising a dominant amount of an tetragonal BSCCO phase with selected intermediate phases, and substantially surrounded by a constraining metal. The bundle is thermomechanically consolidated to form a multifilamentary precursor article by applying pressure and heat to the bundle under conditions cooperatively selected to cause interdiffusion of said constraining metal at the interfaces between said metal and said filaments and substantially complete elimination of voids in said bundle, and the consolidation step is completed before any high strain longitudinal deformation is performed on the bundle.
    Type: Grant
    Filed: May 30, 2000
    Date of Patent: September 2, 2003
    Assignee: American Superconductor Corporation
    Inventors: Qi Li, Gilbert N. Riley, Jr., Lawrence J. Masur, Eric R. Podtburg, Ronald D. Parella, Martin W. Rupich, Donald R. Parker, William L. Carter, William J. Rosati, Mark D. Teplitsky
  • Publication number: 20020193255
    Abstract: A reduced coefficient of friction, preferably created by ideal lubrication conditions, may advantageously be employed in the breakdown deformation of a precursor to a multifilamentary superconducting composite, particularly in combination with one or more high reduction breakdown drafts, to improve composite homogeneity and significantly increase the range of deformation conditions over which dimensional tolerances and Je may be optimized. Precursor composites made by this method exhibit reduced microhardness variability and fewer and less serious transverse filament defects than composites made by prior art methods. The method comprises the steps of: first, providing a precursor article comprising a metal matrix surrounding a plurality of filaments extending along the length of the article and comprising precursors to a desired superconducting ceramic; next, roll working the precursor article during a breakdown stage at a predetermined pressure and a coefficient of friction less than about 0.
    Type: Application
    Filed: April 16, 2002
    Publication date: December 19, 2002
    Inventors: Qi Li, Theodore S. Greene, Gilbert N. Riley, William J. Michels, William L. Carter
  • Publication number: 20020128155
    Abstract: A method for preparing a BSCCO-2223 oxide superconducting article includes annealing an oxide superconductor article comprised of BSCCO-2223 oxide superconductor at a temperature selected from the range of about 500° C.≦T≦787° C. and an annealing atmosphere having an oxygen pressure selected from within the region having a lower bound defied by the equation, PO2(lower)≧3.5×1010exp(−32,000/T+273) and an upper bound defined by the equation, PO2(upper)≦1.1×1012exp(−32,000/T+273). The article is annealed for a time sufficient to provide at least a 10% increase in critical current density as compared to the critical current density of the pre-anneal oxide superconductor article. An oxide superconductor having the formula Bi2−yPbySr2Ca2Cu3O10+x, where 0≦x≦1.5 and where 0≦y≦0.6 is obtained, the oxide superconductor characterized by a critical transition temperature of greater than 111.0 K, as determined by four point probe method.
    Type: Application
    Filed: May 18, 2001
    Publication date: September 12, 2002
    Inventors: Alexander Otto, Gilbert N. Riley, William L. Carter
  • Patent number: 6436876
    Abstract: A method for preparing a BSCCO-2223 oxide superconducting article includes annealing an oxide superconductor article comprised of BSCCO-2223 oxide superconductor at a temperature selected from the range of about 500° C.≦T≦787° C. and an annealing atmosphere having an oxygen pressure selected from within the region having a lower bound defined by the equation, PO2(lower)≧3.5×1010 exp(−32,000/T+273) and an upper bound defined by the equation, PO2(upper)≦1.1×1012 exp(−32,000/T+273). The article is annealed for a time sufficient to provide at least a 10% increase in critical current density as compared to the critical current density of the pre-anneal oxide superconductor article. An oxide superconductor having the formula Bi2−yPbySr2Ca2Cu3O10+x, where 0≦x≦1.5 and where 0≦y≦0.6 is obtained, the oxide superconductor characterized by a critical transition temperature of greater than 111.0 K, as determined by four point probe method.
    Type: Grant
    Filed: May 18, 2001
    Date of Patent: August 20, 2002
    Assignee: American Superconductor Corporation
    Inventors: Alexander Otto, Gilbert N. Riley, Jr., William L. Carter
  • Publication number: 20020111276
    Abstract: A novel process of the production and processing of high quality, high Tc (Bi,Pb)SCCO superconductors starts with fabrication of a precursor article including selected intermediate phases with desired chemical and structural properties. The precursor fabrication includes introducing the reacted mixture having a dominant amount of the tetragonal BSCCO phase into a metal sheath, and sealing the reacted mixture within said sheath, heating the mixture at a second selected processing temperature in an inert atmosphere with a second selected oxygen partial pressure for a second selected time period, the second processing temperature and the second oxygen partial pressure being cooperatively selected to form a dominant amount of an orthorhombic BSCCO phase in the reacted mixture.
    Type: Application
    Filed: October 25, 2001
    Publication date: August 15, 2002
    Inventors: Qi Li, Eric R. Podtburg, Patrick John Walsh, William L. Carter, Gilbert N. Riley, Martin W. Rupich, Elliott Thompson, Alexander Otto
  • Patent number: 6370762
    Abstract: A reduced coefficient of friction, preferably created by ideal lubrication conditions, may advantageously be employed in the breakdown deformation of a precursor to a multifilamentary superconducting composite, particularly in combination with one or more high reduction breakdown drafts, to improve composite homogeneity and significantly increase the range of deformation conditions over which dimensional tolerances and Je may be optimized. Precursor composites made by this method exhibit reduced microhardness variability and fewer and less serious transverse filament defects than composites made by prior art methods. The method comprises the steps of: first, providing a precursor article comprising a metal matrix surrounding a plurality of filaments extending along the length of the article and comprising precursors to a desired superconducting ceramic; next, roll working the precursor article during a breakdown stage at a predetermined pressure and a coefficient of friction less than about 0.
    Type: Grant
    Filed: May 21, 1996
    Date of Patent: April 16, 2002
    Assignee: American Superconductor Corp.
    Inventors: Qi Li, Theodore S. Greene, Gilbert N. Riley, Jr., William J. Michels, William L. Carter
  • Publication number: 20020016265
    Abstract: A novel process of the production and processing of high quality, high Tc (Bi,Pb)SCCO superconductors starts with fabrication of a precursor article including selected intermediate phases with desired chemical and structural properties. The precursor fabrication includes mixing raw powders with a desired ratio of Bi:Pb:Sr:Ca:Cu elements and reacting the mixture under different selected reaction conditions that form a precursor powder with a dominant (Bi, Pb)SCCO 2212 phase and without Ca—Pb—O phase, wherein the 2212 phase may be the orthorhombic 2212 phase. The precursor article is then subjected to optimized reaction and mechanical deformation processes that lead to a reaction induced texturing and deformation induced texturing, respectively. A heating process is used to convert the precursor powder to the 2223 phase and subsequent deformation and annealing processes may be used to form a substantially single phase, highly textured (Bi, Pb)SCCO 2223 superconductor with high Jc.
    Type: Application
    Filed: September 21, 2001
    Publication date: February 7, 2002
    Inventors: Martin W. Rupich, William L. Carter, Qi Li, Alexander Otto, Gilbert Riley
  • Patent number: 6331675
    Abstract: An aspected multifilamentary oxide article is provided having a plurality of aspected filaments including a metal oxide and extending continuously for the length of the article. A constraining member substantially surrounds each filament, wherein each of the filaments has an average transverse cross-sectional thickness less than about 35 &mgr;m and an average variation in cross-section along its length of less than about 10%. The article exhibits superior filament uniformity, hardness, and oxide density and texture.
    Type: Grant
    Filed: April 11, 1997
    Date of Patent: December 18, 2001
    Assignee: American Superconductor Corporation
    Inventors: Qi Li, Eric R. Podtburg, Patrick John Walsh, William L. Carter, Gilbert N. Riley, Jr., Martin W. Rupich, Elliott Thompson, Alexander Otto
  • Patent number: 6311386
    Abstract: A novel process of the production and processing of high quality, high Tc (Bi,Pb)SCCO superconductors starts with fabrication of a precursor article including selected intermediate phases with desired chemical and structural properties. The precursor fabrication includes introducing the reacted mixture having a dominant amount of the tetragonal BSCCO phase into a metal sheath, and sealing the reacted mixture within said sheath, heating the mixture at a second selected processing temperature in an inert atmosphere with a second selected oxygen partial pressure for a second selected time period, the second processing temperature and the second oxygen partial pressure being cooperatively selected to form a dominant amount of an orthorhombic BSCCO phase in the reacted mixture.
    Type: Grant
    Filed: July 21, 1999
    Date of Patent: November 6, 2001
    Assignee: American Superconductor Corporation
    Inventors: Qi Li, Eric R. Podtburg, Patrick John Walsh, William L. Carter, Gilbert N. Riley, Jr., Martin W. Rupich, Elliott Thompson, Alexander Otto
  • Patent number: 6295716
    Abstract: A multicomponent powder useful in the formation of BSCCO-2223 is provided comprised of orthorhombic BSCCO-2212 and alkaline earth cuprate, without formation of undesirable secondary phases such as alkaline earth bismuthates and alkaline earth plumbates. A method for the production of the multicomponent powder includes providing a mixture of raw materials comprising constituent metallic elements in a ratio corresponding to a superconducting BSCCO-2223 material and heating the mixture under conditions which form a dominant amount of the orthorhombic BSCCO phase and the alkaline earth cuprate phase while preventing formation of an undesirable secondary phase selected from the group of alkaline earth plumbates and alkaline earth bismuthates. A subsequent heating step converts the multicomponent powder into the BSCCO-2223 and subsequent deformation and annealing processes may be used to form a substantially single phase, highly textured (Bi,Pb)SCCO-2223 superconductor article.
    Type: Grant
    Filed: October 28, 1994
    Date of Patent: October 2, 2001
    Assignee: American Superconductor Corporation
    Inventors: Martin W. Rupich, William L. Carter, Qi Li, Alexander Otto, Gilbert Riley, Jr.
  • Patent number: 6284712
    Abstract: A method for preparing a BSCCO-2223 oxide superconducting article includes annealing an oxide superconductor article comprised of BSCCO-2223 oxide superconductor at a temperature selected from the range of about 500° C.≦T≦787° C. and an annealing atmosphere having an oxygen pressure selected from within the region having a lower bound defined by the equation, PO2(lower)≧3.5×1010exp(−32,000/T+273) and an upper bound defined by the equation, PO2(upper)≦1.1×1012exp(−32,000/T+273). The article is annealed for a time sufficient to provide at least a 10% increase in critical current density as compared to the critical current density of the pre-anneal oxide superconductor article. An oxide superconductor having the formula Bi2−yPbySr2Ca2Cu3O10+x, where 0≦x≦1.5 and where 0≦y≦0.6 is obtained, the oxide superconductor characterized by a critical transition temperature of greater than 111.0 K, as determined by four point probe method.
    Type: Grant
    Filed: November 30, 1999
    Date of Patent: September 4, 2001
    Inventors: Alexander Otto, Gilbert N. Riley, Jr., William L. Carter
  • Patent number: 6247224
    Abstract: A method is described to prepare a highly textured oxide superconductor article in a single deformation-sinter process. A precursor article including a plurality of filaments comprising a precursor oxide having a dominant amount of a tetragonal BSCCO 2212 phase and a constraining member substantially surrounding each of the filaments is provided. Each of the filaments extends along the length of the article. The oxide article is subjected to a heat treatment at an oxygen partial pressure and temperature selected to convert a tetragonal BSCCO 2212 oxide into an orthorhombic BSCCO 2212 oxide and, thereafter, roll worked in a high reduction draft in a range of about 40% to 95% in thickness so that the filaments have a constraining dimension is substantially equivalent to a longest dimension of the oxide superconductor grains. The rolled article is sintered to obtain a BSCCO 2223 oxide superconductor.
    Type: Grant
    Filed: June 6, 1995
    Date of Patent: June 19, 2001
    Assignee: American Superconductor Corporation
    Inventors: Qi Li, Eric R. Podtburg, Patrick John Walsh, William L. Carter, Gilbert N. Riley, Jr., Martin W. Rupich, Elliott Thompson, Alexander Otto
  • Patent number: 6205645
    Abstract: The combination of one or more high reduction drafts with controlled, low back tensions increases the range of deformation conditions over which dimensional tolerances and Je may be optimized. The method comprises the steps of: first, providing a precursor article comprising a metal matrix surrounding a plurality of filaments extending along the length of the article and comprising precursors to a desired superconducting ceramic; next, roll working the precursor article during a breakdown stage at a back tension less than the elastic to plastic transition threshold of the composite during at least one high reduction roll working draft, and, then, sintering the rolled article to obtain the desired superconducting ceramic. In a preferred embodiment, the rolling step further comprises rolling the article at a front tension less than the elastic to plastic transition threshold of the rolled, unsintered article.
    Type: Grant
    Filed: May 21, 1996
    Date of Patent: March 27, 2001
    Assignee: American Superconductor Corporation
    Inventors: Qi Li, Craig J. Christopherson, Gilbert N. Riley, Jr., William L. Carter, William J. Michels, Eric R. Podtburg, Lawrence J. Masur