Abstract: Forehearths that create a substantially homogeneous temperature to molten glass forming materials across the end position are provided. A gas cavity, a weir, a refractory block, or a heating element in the forehearth may be utilized to reduce a temperature gradient of molten glass forming materials across the end position. Reducing the temperature difference of the molten glass forming material across the end position permits for improved chemical and physical properties of the glass fibers and the end products formed from the glass fibers. In addition, a reduction in the temperature gradient across the end position produces a more homogenous glass fiber and glass product. Further, a reduction in the shear break rate occurs when the molten glass forming material has a temperature that is substantially the same across the end position, which results in a reduction in the breakage of glass fibers and an increase in manufacturing efficiency.

Abstract: A cooling bushing flange having a reduced amount of precious metal is provided for a glass fiber production apparatus. The flange includes a first portion formed of a precious metal or a precious metal alloy extending outwardly from a bushing and a second portion formed of a non-precious metal. The non-precious metal portion of the flange may be affixed to the precious metal portion by known metal bonding methods. A cooling tube is positioned on the non-precious metal portion to create a thermal seal and prevent molten glass from leaking from the interface of the bushing block and bushing. The precious metal portion of the inventive flange is a fraction of the size of precious metal present in conventional bushing flanges. By reducing the amount of precious metal incorporated in the flange, a significant reduction in the overall cost of the bushing and in the manufacture of glass fibers can be obtained.

Abstract: Forehearths that create a substantially homogeneous temperature to molten glass forming materials across the end position are provided. A gas cavity, a weir, a refractory block, or a heating element in the forehearth may be utilized to reduce a temperature gradient of molten glass forming materials across the end position. Reducing the temperature difference of the molten glass forming material across the end position permits for improved chemical and physical properties of the glass fibers and the end products formed from the glass fibers. In addition, a reduction in the temperature gradient across the end position produces a more homogenous glass fiber and glass product. Further, a reduction in the shear break rate occurs when the molten glass forming material has a temperature that is substantially the same across the end position, which results in a reduction in the breakage of glass fibers and an increase in manufacturing efficiency.

Abstract: A cooling bushing flange having a reduced amount of precious metal is provided for a glass fiber production apparatus. The flange includes a first portion formed of a precious metal or a precious metal alloy extending outwardly from a bushing and a second portion formed of a non-precious metal. The non-precious metal portion of the flange may be affixed to the precious metal portion by known metal bonding methods. A cooling tube is positioned on the non-precious metal portion to create a thermal seal and prevent molten glass from leaking from the interface of the bushing block and bushing. The precious metal portion of the inventive flange is a fraction of the size of precious metal present in conventional bushing flanges. By reducing the amount of precious metal incorporated in the flange, a significant reduction in the overall cost of the bushing and in the manufacture of glass fibers can be obtained.

Abstract: Forehearths that create a substantially homogeneous temperature to molten glass forming materials across the end position are provided. A gas cavity, a weir, a refractory block, or a heating element in the forehearth may be utilized to reduce a temperature gradient of molten glass forming materials across the end position. Reducing the temperature difference of the molten glass forming material across the end position permits for improved chemical and physical properties of the glass fibers and the end products formed from the glass fibers. In addition, a reduction in the temperature gradient across the end position produces a more homogenous glass fiber and glass product. Further, a reduction in the shear break rate occurs when the molten glass forming material has a temperature that is substantially the same across the end position, which results in a reduction in the breakage of glass fibers and an increase in manufacturing efficiency.

Abstract: An apparatus for producing continuous filaments for streams of molten inorganic material includes a feeder for supplying the molten streams, cooling fins for cooling the molten streams, and cooling support fins for supporting the feeder and for cooling the molten streams. The cooling support fin has an upper open channel that holds a support bar for at least partially supporting the feeder.

Abstract: A plurality of different structural members for reinforcing a plate-like structure, such as a bushing tip plate for intended use in forming fibers from a fluid material supplied to a bushing assembly, are disclosed. Each reinforcing member includes a body having a first portion for attachment to the structure and a second portion having a profile with a variable height including at least one apex. The body may be integrally formed of a single piece of material, or two or formed from more separate pieces of material bonded or secured together. The body may be T-shaped, L-shaped, or F-shaped in cross-section. The second portion of the body may have an inverted V-shaped profile, an inverted W-shaped profile, or an arcuate profile. The at least one apex may be located at the midpoint or elsewhere along the length of the body.

Abstract: A glass fiber bulk strand roving that is made up of a multiplicity of strands, each of which is made up of a plurality of individual fibers, for example, 200 of such fibers. Each strand of the roving has a multiplicity of rather long, axially extending loops, for example, axially extending loops with a calculated length of at least 6 inches, and a multiplicity of shorter, unbroken, cross-axially extending loops that are formed in the axially extending loops of such strands. The axially extending loops and the cross-axially extending loops interengage and intertwine with one another for form a composite entangled structure. The roving of the present invention is made by a process that uses a finger wheel to form axially extending loops in strands and a co-axial spinner with an inlet that is positioned above or below the finger wheel.

Abstract: A method and apparatus for the manufacture of a glass fiber bulk strand roving which is made up of a multiplicity of strands, each of which is made up of a plurality of individual fibers, for example, 200 of such fibers. Each strand of the roving has a multiplicity of rather long, axially extending loops, for example, axially extending loops with a calculated length of at least 6 inches, and a multiplicity of shorter, unbroken, cross-axially extending loops that are formed in the axially extending loops of such strands. The axially extending loops and the cross-axially extending loops interengage and intertwine with one another to form a composite entangled structure. The roving which is produced by the method and apparatus of the present invention is made by a process that uses an array of inwardly projecting fingers to form axially extending loops in the strands and a spinner with an inlet that is positioned adjacent the fingers.

Abstract: A process and apparatus for improving the removal of gaseous inclusions from molten materials is disclosed. The inclusions, e.g., seeds or bubbles, are removed by applying vibrations to a restricted zone for discharging molten material from the melting tank. The seeds are slowed during a "pile up" in the restricted channel and are more easily brought to the surface of the molten material.

Abstract: A method of removing coatings from glass fibers in which the fibers are introduced into a bed fluidized by a gas at elevated temperatures, the gas converting the coatings to substances which leave the bed with the gases.

Abstract: A method of reclaiming chemically coated glass scrap is disclosed. The scrap is introduced into the oxidizing atmosphere of a hydrocarbon-fuel fired glass melting furnace. Some of the glass is melted with the unmelted portion being melted with the glass batch as it moves through the furnace.

Abstract: A process and apparatus for recycling scrap glass is disclosed. Removing the binder and preheating the scrap are carried out in one operation. The resulting cleaned, preheated scrap then may be fed directly into a conventional glass melting furnace.