Patents by Inventor William M. Ferry
William M. Ferry has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20230416949Abstract: Pitch compositions suitable for spinning may comprise: a pitch having a softening point (SP) below 400° C. and is capable of achieving a radial Hencky strain prior to break of about 0.7 to about 10, at spinning temperature (Ts) ranging from about SP?30° C. to about SP+80° C. Methods for producing a carbon fiber from a pitch composition at a temperature within a spinning temperature (Ts) range may comprise determining a temperature range wherein the maximum radial Hencky strain (?R) lies above a minimum process radial Hencky strain, and wherein the minimum process radial Hencky strain is within a range of about 0.7 to about 10. The spinning temperature (Ts) range may be determined by measuring a maximum radial Hencky strain (?R) prior to break at a series of different temperatures and strain rates. Carbon fiber composites may comprise of the said carbon fiber.Type: ApplicationFiled: November 10, 2021Publication date: December 28, 2023Applicant: EXXONMOBIL TECHNOLOGY AND ENGINEERING COMPANYInventors: Stuart E. Smith, William M. Ferry, Kazem V. Edmond, Manesh Gopinadhan, Nicolas J. Alvarez, Heedong Yoon, Clarence E. Chase, Daniel J. Ryan
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Patent number: 11306415Abstract: A process for producing a nonwoven fabric comprising forming a polymer composition comprising a primary polypropylene and at least one secondary polyolefin; in a spunbond process, forming fibers then fabric from the polymer composition; and exposing the fabric to an heating environment within a range from 50° C. to 250° C.Type: GrantFiled: April 19, 2017Date of Patent: April 19, 2022Assignee: ExxonMobil Chemical Patents Inc.Inventors: William M. Ferry, Luis A. Sotomayor, Gregory E. Keys
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Patent number: 10100183Abstract: This invention relates in one aspect to propylene polymers comprising propylene, said polymers having a melt flow rate (MFR, ASTM 1238, 230° C., 2.16 kg) of 10 dg/min to 25 dg/min; a Dimensionless Stress Ratio/Loss Tangent Index R2 at 190° C. from 1.5 to 28; an average meso run length determined by 13C NMR of at least 70 or higher; and an MFR MFR Ratio of at least 1.0 and optionally, a Loss Tangent, tan ?, at an angular frequency of 0.1 rad/s at 190° C. from 14 to 100. The inventive propylene polymer compositions are useful in in molded articles and non-woven fibers and fabrics.Type: GrantFiled: November 25, 2013Date of Patent: October 16, 2018Assignee: ExxonMobil Chemical Patents Inc.Inventors: Jeanne M. MacDonald, Antonios Doufas, Jerome Sarrazin, William M. Ferry, Charles J. Ruff, Rahul R. Kulkarni, Derek W. Thurman, Cynthia A. Mitchell
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Patent number: 10059081Abstract: The present invention is directed to fibers, nonwoven fabrics, and nonwoven laminates comprising a blend of at least one impact copolymer and at least one propylene-based elastomer. The blends comprise from about 45 to about 85 wt % of an impact copolymer, where the impact copolymer comprises a blend of a propylene homopolymer and a copolymer comprising from about 20 to about 80 wt % propylene-derived units and from about 20 to about 80 wt % ethylene-derived units. The blends further comprise from about 15 to about 55 wt % of a propylene-based elastomer, where the propylene-based elastomer comprises from about 5 to about 25 wt % units derived from one or more C2 or C4-C12 alpha-olefins and has a triad tacticity greater than about 90% and a heat of fusion less than about 75 J/g.Type: GrantFiled: December 22, 2011Date of Patent: August 28, 2018Assignee: ExxonMobil Chemical Patents Inc.Inventors: Vincent B. Gallez, William M. Ferry
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Patent number: 9702060Abstract: Disclosed is a process for producing spunbond fibers comprising melt blending a polypropylene having a melt flow rate (230/2.16) of from 10 to 30 dg/min with a peroxide visbreaker such that the resulting melt flow rate of the visbroken polypropylene is from 50 to 100 dg/min; melt extruding the visbroken polypropylene through a die block such that filaments of the visbroken polypropylene being produced are exposed to a cabin pressure of from 4500 to 7000 Pa; and forming fibers of from less than 6.0 denier. Nonwoven fabrics and multiple-layer structures can be made from the fibers described herein that are useful for filtering and absorption related articles.Type: GrantFiled: July 16, 2014Date of Patent: July 11, 2017Assignee: ExxonMobil Chemical Patents Inc.Inventors: William M. Ferry, Galen C. Richeson
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Patent number: 9212432Abstract: Disclosed herein is a spunbond fiber of visbroken polypropylene having an Mw/Mn of from 3.5 to 7.0, an Mz/Mw of from greater than 2.0 and a melt flow rate (230/2.16) of from 50 to 100 dg/min. Also disclosed is a process for producing spunbond fibers comprising melt blending a polypropylene having a melt flow rate (230/2.16) of from 10 to 30 dg/min with a peroxide visbreaker such that the resulting melt flow rate of the visbroken polypropylene is from 50 to 100 dg/min; melt extruding the visbroken polypropylene through a die block such that filaments of the visbroken polypropylene being produced are exposed to a cabin pressure of from 4500 to 7000 Pa; and forming fibers of from less than 6.0 denier. Nonwoven fabrics and multiple-layer structures can be made from the fibers described herein that are useful for filtering and absorption related articles.Type: GrantFiled: September 5, 2008Date of Patent: December 15, 2015Assignee: ExxonMobil Chemical Patents Inc.Inventors: William M. Ferry, Galen C. Richeson
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Patent number: 9168720Abstract: Disclosed is a method of imparting constraint in a biaxially elastic nonwoven laminate, and the constrained laminate itself, the method comprising providing a biaxially elastic nonwoven laminate comprising at least one meltspun elastic fabric and at least one extensible fabric or film; and fusing at least, or preferably, only a portion(s) of the at least one meltspun elastic fabric to at least one of the extensible fabrics to create at least one inelastic zone. Desirably, the at least one meltspun elastic fabric and at least one extensible fabric or film is biaxially elastic, and referred to as being “nonwoven” due to the at least one layer of meltspun elastomer. The meltspun elastic fabric may comprise a polyolefin-based elastomer or blend of an elastomer with a thermoplastic.Type: GrantFiled: September 24, 2009Date of Patent: October 27, 2015Assignee: ExxonMobil Chemical Patents Inc.Inventors: Alistair Duncan Westwood, William M. Ferry
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Publication number: 20150274907Abstract: This invention relates in one aspect to propylene polymers comprising propylene, said polymers having a melt flow rate (MFR, ASTM 1238, 230° C., 2.16 kg) of 10 dg/min to 25 dg/min; a Dimensionless Stress Ratio/Loss Tangent Index R2 at 190° C. from 1.5 to 28; an average meso run length determined by 13C NMR of at least 70 or higher; and an MFR MFR Ratio of at least 1.0 and optionally, a Loss Tangent, tan ?, at an angular frequency of 0.1 rad/s at 190° C. from 14 to 100. The inventive propylene polymer compositions are useful in in molded articles and non-woven fibers and fabrics.Type: ApplicationFiled: November 25, 2013Publication date: October 1, 2015Inventors: Jeanne M. MacDonald, Antonios Doufas, Jerome Sarrazin, William M. Ferry, Charles J. Ruff, Rahul R. Kulkarni, Derek W. Thurman, Cynthia A. Mitchell
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Publication number: 20140378017Abstract: A method for making nonwoven fabrics of fibers comprising one or more primary polypropylenes having a molecular weight distribution of less than 3.5 and a melt flow rate within the range from 5 to 500 dg/min, the fibers having an average diameter of less than 20 ?m, or a denier (g/9000 m) of less than 2.0, thus forming propylene-based fabrics. The propylene-based fabrics may have a MD Tensile Strength (WSP 110.4 (05)) of greater than 20 N/5 cm when calendered at a temperature within the range from 110 to 150° C. Also, the fabrics may have a CD Tensile Strength (WSP 110.4 (05)) of greater than 10 N/5 cm when calendered at a temperature within the range from 110 to 150° C. The fabrics are preferably meltspun, and in particular may be spunbond fabrics.Type: ApplicationFiled: September 9, 2014Publication date: December 25, 2014Inventors: William M. Ferry, Smita Kacker, Olivier J. Georjon
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Publication number: 20140327164Abstract: Disclosed is a process for producing spunbond fibers comprising melt blending a polypropylene having a melt flow rate (230/2.16) of from 10 to 30 dg/min with a peroxide visbreaker such that the resulting melt flow rate of the visbroken polypropylene is from 50 to 100 dg/min; melt extruding the visbroken polypropylene through a die block such that filaments of the visbroken polypropylene being produced are exposed to a cabin pressure of from 4500 to 7000 Pa; and forming fibers of from less than 6.0 denier. Nonwoven fabrics and multiple-layer structures can be made from the fibers described herein that are useful for filtering and absorption related articles.Type: ApplicationFiled: July 16, 2014Publication date: November 6, 2014Inventors: William M. Ferry, Galen C. Richeson
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Publication number: 20130165008Abstract: The present invention is directed to fibers, nonwoven fabrics, and nonwoven laminates comprising a blend of at least one impact copolymer and at least one propylene-based elastomer. The blends comprise from about 45 to about 85 wt % of an impact copolymer, where the impact copolymer comprises a blend of a propylene homopolymer and a copolymer comprising from about 20 to about 80 wt % propylene-derived units and from about 20 to about 80 wt % ethylene-derived units. The blends further comprise from about 15 to about 55 wt % of a propylene-based elastomer, where the propylene-based elastomer comprises from about 5 to about 25 wt % units derived from one or more C2 or C4-C12 alpha-olefins and has a triad tacticity greater than about 90% and a heat of fusion less than about 75 J/g.Type: ApplicationFiled: December 22, 2011Publication date: June 27, 2013Inventors: Vincent B. Gallez, William M. Ferry
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Publication number: 20120324643Abstract: A portable emergency unit comprises an eyewash and shower station coupled to a chassis. A water tank and a pump are coupled to the chassis and are in fluid communication with the eyewash and shower station so that the pump is operable to supply water from the water tank to the eyewash and shower station when the eyewash and shower station is activated. A temperature control system is also coupled to the chassis and is in fluid communication with the water tank. The temperature control system is operable to maintain the temperature of water stored in the water tank within a predetermined range.Type: ApplicationFiled: June 22, 2012Publication date: December 27, 2012Applicant: Top Notch Safety Services, LLCInventors: Westley R. Ferry, William M. Ferry, Jeremy S. Caka
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Publication number: 20120116338Abstract: Nonwoven fabrics of fibers comprising one or more primary polypropylenes having a molecular weight distribution of less than 3.5 and a melt flow rate within the range from 5 to 500 dg/min, the fibers having an average diameter of less than 20 ?m, or a denier (g/9000 m) of less than 2.0, thus forming propylene-based fabrics. The primary polypropylene is preferably a reactor grade polymer made using a single-site catalyst. In certain embodiments, the propylene-based fabrics disclosed herein have a MD Tensile Strength (WSP 110.4 (05)) of greater than 20 N/5 cm when calendered at a temperature within the range from 110 to 15O° C. Also in certain embodiments, the fabrics have a CD Tensile Strength (WSP 110.4 (05)) of greater than 10 N/5 cm when calendered at a temperature within the range from 110 to 15O° C. The fabrics are preferably meltspun, and in a particular embodiment are spunbond fabrics.Type: ApplicationFiled: December 21, 2009Publication date: May 10, 2012Inventors: William M. Ferry, Smita Kacker, Olivier J. Georjon
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Patent number: 7985802Abstract: Provided are fabrics, components thereof, and methods for making the same. Woven and nonwoven fabrics are composed of fibers composed of a polyolefin composition. The polyolefin composition is composed of a propylene polymer and up to about 50 wt. %, based on the weight of the fiber, of a hydrocarbon resin. Fibers prepared from polyolefin compositions exhibit favorable elongation properties. Such fibers exhibit advantageous processing and enhanced levels of softness, durability, and elasticity, even at high spinning speeds required for preparing fine fibers.Type: GrantFiled: April 18, 2008Date of Patent: July 26, 2011Assignee: ExxonMobil Chemical Patents Inc.Inventors: William M. Chien, William M. Ferry, Chia Y. Cheng
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Publication number: 20100233928Abstract: Disclosed herein is a spunbond fiber of visbroken polypropylene having an Mw/Mn of from 3.5 to 7.0, an Mz/Mw of from greater than 2.0 and a melt flow rate (230/2.16) of from 50 to 100 dg/min. Also disclosed is a process for producing spunbond fibers comprising melt blending a polypropylene having a melt flow rate (230/2.16) of from 10 to 30 dg/min with a peroxide visbreaker such that the resulting melt flow rate of the visbroken polypropylene is from 50 to 100 dg/min; melt extruding the visbroken polypropylene through a die block such that filaments of the visbroken polypropylene being produced are exposed to a cabin pressure of from 4500 to 7000 Pa; and forming fibers of from less than 6.0 denier. Nonwoven fabrics and multiple-layer structures can be made from the fibers described herein that are useful for filtering and absorption related articles.Type: ApplicationFiled: September 5, 2008Publication date: September 16, 2010Inventors: William M. Ferry, Galen C. Richeson
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Publication number: 20100222761Abstract: Disclosed is a method of imparting constraint in a biaxially elastic nonwoven laminate, and the constrained laminate itself, the method comprising providing a biaxially elastic nonwoven laminate comprising at least one meltspun elastic fabric and at least one extensible fabric or film; and fusing at least, or preferably, only a portion(s) of the at least one meltspun elastic fabric to at least one of the extensible fabrics to create at least one inelastic zone. Desirably, the at least one meltspun elastic fabric and at least one extensible fabric or film is biaxially elastic, and referred to as being “nonwoven” due to the at least one layer of meltspun elastomer. The meltspun elastic fabric may comprise a polyolefin-based elastomer or blend of an elastomer with a thermoplastic.Type: ApplicationFiled: September 24, 2009Publication date: September 2, 2010Inventors: Alistair Duncan Westwood, William M. Ferry
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Publication number: 20090264846Abstract: Provided are fabrics, components thereof, and methods for making the same. Woven and nonwoven fabrics are composed of fibers composed of a polyolefin composition. The polyolefin composition is composed of a propylene polymer and up to about 50 wt. %, based on the weight of the fiber, of a hydrocarbon resin. Fibers prepared from polyolefin compositions exhibit favorable elongation properties. Such fibers exhibit advantageous processing and enhanced levels of softness, durability, and elasticity, even at high spinning speeds required for preparing fine fibers.Type: ApplicationFiled: April 18, 2008Publication date: October 22, 2009Inventors: William M. Chien, William M. Ferry, Chia Y. Cheng