Abstract: Header assemblies generally used to handle yarns, for example, to facilitate connection of yarns feeding into a tufting machine or other device. In some embodiments, the improved header assembly includes at least a detachable header and a collector plate. The improved header assembly simplifies the process of loading yarn through a detachable header by positioning the detachable header so that it abuts the collectable plate so that individual yarns can be blown through the collector plate through the appropriate holes in the detachable header. In some embodiments, the header assemblies are configured for use with varying gauges, different alignment requirements, different devices, and/or to otherwise be more universal in nature.

Abstract: Creels having frames configured to receive one or more trays of yarn packages. The trays of yarn packages are removable from the frame and can be loaded with packages of yarn when not inserted into the frame. Separately loading trays with yarns can simplify and provide other benefits with respect to the process of loading a creel with yarn packages. Also disclosed is an assembly that is positioned with respect to a detachable header and a stationary header on a creel and that comprises an air flow unit that causes yarns to move through to an alignment mechanism that aligns the yarns for attachment to yarns already feeding into a tufting machine.

Abstract: Header assemblies generally used to handle yarns, for example, to facilitate connection of yarns feeding into a tufting machine or other device. In some embodiments, the improved header assembly includes at least a detachable header and a collector plate. The improved header assembly simplifies the process of loading yarn through a detachable header by positioning the detachable header so that it abuts the collectable plate so that individual yarns can be blown through the collector plate through the appropriate holes in the detachable header. In some embodiments, the header assemblies are configured for use with varying gauges, different alignment requirements, different devices, and/or to otherwise be more universal in nature.

Abstract: Creels having frames configured to receive one or more trays of yarn packages. The trays of yarn packages are removable from the frame and can be loaded with packages of yarn when not inserted into the frame. Separately loading trays with yarns can simplify and provide other benefits with respect to the process of loading a creel with yarn packages. Also disclosed is an assembly that is positioned with respect to a detachable header and a stationary header on a creel and that comprises an air flow unit that causes yarns to move through to an alignment mechanism that aligns the yarns for attachment to yarns already feeding into a tufting machine.

Abstract: Yarn package sorting conveyer systems and methods using multiple conveyers based on weights, colors or other characteristics of the packages or yarns. The system may include a first conveyer that serves as a timing belt, a second conveyer that serves as a weighing belt, and a third conveyer that serves as a sorting/exit belt, but fewer or more conveyers and alternative conveyer mechanisms may be used. The conveyers may be controlled by programmable logic controllers (PLCs) with touch screen interfaces or other suitable control mechanisms and systems.