Abstract: A system and method that allow inspection of hollow structures made of composite material, such as an integrally stiffened wing box of an aircraft. A wing box comprises top and bottom skins connected by a plurality of spaced spars. The system employs a plurality of scanners for inspecting different portions of each spar. The system uses dynamically controlled magnetic coupling to connect an external drive tractor to computer-controlled scanners that carry respective sensors, e.g., linear ultrasonic transducer arrays. A system operator can control the various components by means of a graphical user interface comprising multiple interaction regions that represent the individual scanner motion paths and are associated with respective motion script files.

Abstract: A non-destructive inspection system for a structure is described. The inspection system includes a local positioning system (LPS) configured for determining position and orientation of objects relative to a structure coordinate system, a six degree-of-freedom digitizer operable for at least one of temporary attachment to the structure and placement proximate the structure, a non-destructive sensor array, and a processing device.

Abstract: A serpentine body includes a first portion, a first wheel coupled to the first portion, a second portion, a second wheel coupled to the second portion, and at least one sensor coupled to the first portion and/or the second portion. The first wheel is rotatable in a first direction. The second wheel is rotatable in a second direction opposite the first direction when the first wheel rotates in the first direction.

Abstract: At least one serpentine body is provided for traversing an area under a flexible object. The serpentine body has a front end that is selectively positionable in a desired direction and a plurality of portions. The portions include a first portion and a second portion positioned aft of the first portion. The serpentine body traverses an area when the first portion is in a first configuration and the second portion is in a second configuration.

Abstract: A method of standardizing ultrasonic flaw detectors utilizing electronic porosity standards which includes the steps of obtaining bandwidth characteristics of an ultrasonic flaw detector, obtaining broadband porosity attenuation characteristics of porosity samples, and generating porosity vs. attenuation curves calibrated to the apparatus using the bandwidth characteristics and the broadband porosity attenuation characteristics.

Abstract: A system and method that allow inspection of hollow structures made of composite material, such as an integrally stiffened wing box of an aircraft. A wing box comprises top and bottom skins connected by a plurality of spaced spars. The system employs a plurality of scanners for inspecting different portions of each spar. The system uses dynamically controlled magnetic coupling to connect an external drive tractor to computer-controlled scanners that carry respective sensors, e.g., linear ultrasonic transducer arrays. A system operator can control the various components by means of a graphical user interface comprising multiple interaction regions that represent the individual scanner motion paths and are associated with respective motion script files.

Abstract: A method for and apparatus for inspecting a location on a test object with a number of obstructions to reaching the location. An elongate optical fiber carrier holding a number of optical fibers is moved to the location on the test object with the number of obstructions to reaching the location. A pattern of light is transmitted from the number of optical fibers onto a surface of the test object at the location. The pattern of the light is configured to cause sound waves in the test object when the pattern of the light encounters the surface of the test object. A response is detected to the sound waves using the number of optical fibers.

Abstract: Method and apparatus for enabling ultrasonic inspection of a changing, insufficiently defined or unknown shape (e.g., a variable radius or a noncircular radius caused by the use of soft tooling) at a rate that meets production requirements. The apparatus comprises a linear ultrasonic array (i.e., sensor) incorporated in a toppler, which in turn is slidably supported by an oscillating sensor mechanism carried by a traveling trailer vehicle. As a result of this arrangement, the sensor can undergo a back-and-forth sweeping motion coupled with motion along the spar radius. The sensor is further able to displace radially relative to a sweep pivot axis and rotate (hereinafter “topple”) about a topple pivot axis. In this manner, the orientation of the sensor can adjust to the contour of the inspected surface as the sensor scans.

Abstract: An apparatus for measuring porosity of a structure includes an ultrasonic transducer device configured to be pressed against a structure, the ultrasonic transducer device being further configured to emit ultrasonic pulses into the structure and detect echo profiles; and an electronic device including: a manager having an interface gate, a back-surface sensing gate and a back surface analysis gate; a pulse generator interfacing with the manager and the ultrasonic transducer device; a data acquisition device interfacing with the ultrasonic transducer device and the manager; and a display having a porosity indicator interfacing with the manager.

Abstract: A system for inspecting a test article incorporates a diagnostic imaging system for a test article. A command controller receives two dimensional (2D) images from the diagnostic imaging system. A three dimensional (3D) computer aided design (CAD) model visualization system and an alignment system for determining local 3D coordinates are connected to the command controller. Computer software modules incorporated in the command controller are employed, in aligning, the 2D images and 3D CAD model responsive to the local 3D coordinates. The 2D images and 3D CAD model are displayed with reciprocal registration. The alignment system is then directed to selected coordinates in the 2D images or 3D CAD model.

Abstract: Position determining systems and methods are provided. A particular portable device includes a calibration component to communicate with a local positioning system to determine an initial position and orientation of the portable device within a local coordinate system associated with a target structure. The portable device also includes at least one movement sensor to detect movement of the portable device. The portable device further includes a processor to determine a measured position and orientation of the portable device based on the initial position and orientation of the portable device within the local coordinate system and based on the detected movement of the portable device.

Abstract: A system and method for correlating data is provided. Generally, the system contains a scanning system having at least one inspection emitter. The scanning system situated to scan a structure and produce a quantity of inspection information. A local positioning system is in communication with the scanning system and situated to detect a location of the quantity of inspection information in relation to the structure. A quantity of computer-aided design data corresponding to the quantity of inspection information is included. An imaging system is in communication with the scanning system and the local positioning system, the imaging system situated to produce an overlay image of at least two of an image based from the structure, an image based from the quantity of inspection information and an image formed from at least a portion of the quantity of computer-aided design data.

Abstract: At least one serpentine body is provided for maintenance operations on an object. At least one serpentine body is coupled to at least one sensor, and at least one serpentine body is coupled to at least one tool. The at least one sensor is configured to inspect the object, and the at least one tool is configured to modify the object.

Abstract: Methods and systems are provided for positioning a remote sensor within a target object. An articulated robotic system is coupled to the remote sensor. A positioning system determines a position of the target object to be inspected and determines a first position of the remote sensor. A control system calibrates a virtual representation of the target object with respect to the position of the target object, and tracks movement of the remote sensor relative to the target object.

Abstract: Position determining systems and methods are provided. A particular portable device includes a calibration component to communicate with a local positioning system to determine an initial position and orientation of the portable device within a local coordinate system associated with a target structure. The portable device also includes at least one movement sensor to detect movement of the portable device. The portable device further includes a processor to determine a measured position and orientation of the portable device based on the initial position and orientation of the portable device within the local coordinate system and based on the detected movement of the portable device.

Abstract: A system and method for correlating data is provided. Generally, the system contains a scanning system having at least one inspection emitter. The scanning system situated to scan a structure and produce a quantity of inspection information. A local positioning system is in communication with the scanning system and situated to detect a location of the quantity of inspection information in relation to the structure. A quantity of computer-aided design data corresponding to the quantity of inspection information is included. An imaging system is in communication with the scanning system and the local positioning system, the imaging system situated to produce an overlay image of at least two of an image based from the structure, an image based from the quantity of inspection information and an image formed from at least a portion of the quantity of computer-aided design data.

Abstract: A free-hand inspection apparatus for non-destructively inspecting a structure includes an array and an inertial sensor. The array includes a plurality of elements for transmitting and receiving inspection signals towards and from a structure being inspected. The inertial sensor measures acceleration and angular rotation rate in X, Y, and Z directions of the array.

Abstract: A free-hand inspection apparatus for non-destructively inspecting a structure may comprise an array and an inertial sensor. The array may comprise a plurality of elements for transmitting and receiving inspection signals towards and from a structure being inspected. The inertial sensor may be for measuring acceleration and angular rotation rate in X, Y, and Z directions of the array.

Abstract: An ultrasonic data analysis and display system for use with ultrasonic test apparatus. The ultrasonic analysis and display system includes a display that is divided into six different display formats, including a pulse echo, a time of flight display, an A-Scan, a horizontal and vertical B-Scan, and a control display. Each of the displays gives a different view of the ultrasonic test data obtained from a test part. When a portion of the ultrasonic data in any of the display formats is selected, the other display formats are automatically updated to reflect the operator's selections. The format of the displayed data can be changed to a half-wave positive, a half-wave negative, or a full-wave rectification. Distances within any of the display formats can be measured by selecting two data points.