Abstract: A method for controlling punch strokes of a punch press machine includes the step of performing a first punching operation with a punching tool wherein a sheet of material is in a first preselected position. A second punching operation is then initiated with the punching tool at a variable hover height before the sheet of material reaches a second preselected position. The variable hover height of the punching tool is determined by the distance between the first and second punching operations. If the sheet reaches a predetermined in-position zone before the punching tool reaches maximum hover height, the ram changes direction moving downward. The punch reaches the material just prior to the work piece coming to a stop thereupon performing the next punching operation.

Abstract: A system is provided for identifying no-punch zones corresponding to positions of work clamps on a carriage holding a workpiece to be positioned for tools of a punch press. The system provides a method for storing geometric information with respect to the clamp as well as specifications for the tools on a holder, such as a turret, of the punch press. The edge of each of the clamps is sensed and stored in a control unit which can, therefore, determine boundaries of each of the clamps based on the stored geometric configuration information of the clamp. No-punch zones of the clamps may be determined based on the geometry of the particular tool of the turret and the geometry and the positions of the clamps. As a result, the punch press may be inhibited from operating within the no-punch zones or, in the alternative, the clamp or clamps may be repositioned from the no-punch zone of the clamp for subsequent operation of the punch press.

Abstract: A die transfer system comprises a pair of elongated, horizontally extending vertically movable rails having a plurality of rollers thereon. A pair of elastomeric elements have a vertical dimension and elastic coefficient such that the rolls on said rails are elevated above an upper surface of said bolster to a die transfer condition. Biasing of said die toward said bolster effects deflection of said elastomeric elements. Release of said biasing means permits elevation of said rails, rollers and die to said die transfer condition due to elastic memory of said elements.

Abstract: The disclosure relates to an improved die transfer system for a press having bolster with conventional inverted T-slots therein. The system comprises a pair of elongated, parallel vertically movable rails. A plurality of rollers are supported by each rail so as to be movable vertically therewith. An air bag extends longitudinally of each of said T-slots under said rails and is engageable with the bottom thereof. Inflation of the air bags effects elevation of the rails and rollers into engagement with the bottom of the die and elevation of the die relative to the press bolster. The rails have laterally extending flanges that are engageable with complementary shoulders of the T-slots to limit upward movement of the rails and preclude bowing of the rails.

Abstract: The disclosure relates to a die transfer system for a press having a bolster for the support of a die. The system comprises a pair of elongated, parallel upwardly opening cavities having horizontally extending vertically movable rails therein. A plurality of rollers are supported by each rail so as to be movable vertically therewith. An air bag extends longitudinally of each of said cavities under said rails and is engageable with the bottom thereof. Inflation of the air bags effects elevation of the rails and rollers into engagement with the bottom of the die and elevation of the die relative to the press bolster.