Abstract: A process for forming a roller bearing comprising the steps of providing a cylindrical slug that comprises at least 0.7 weight percent carbon and up to 1.6 weight percent of at least one alloying element. The slug has lateral and side surfaces. A centered indentation is formed in each side surface. A circular chamfer surface is formed at the intersection of each side and each lateral surface, thereby producing an upsetting slug. The upsetting slug is cold formed, thereby deepening the centered indentations and forming a blank. The blank has a web separating the deepened indentations and end surfaces and chamfer surfaces that are substantially at net shape for the roller bearing. The web is removed from the blank, thereby forming a pierced blank having a through hole with an inner surface. The inner and lateral surfaces of the pierced blank are finished to the specified inner and outer diameters for the roller bearing.

Abstract: A hydraulic lash adjuster for disposition between a rocker arm and a valve stem of an internal combustion engine comprises a body having an axially extending neck depending from a lower end thereof. An enlarged head portion extends from the terminal end of the neck and has a semispherical lower surface. A foot assembly includes a disk shaped foot with an upper surface, a lower surface and a cylindrical sidewall defining an outer perimeter. The upper surface has a socket configured to receive the enlarged head. The foot assembly further includes an inverted cup shaped retainer having a cylindrical wall and radial leaves extending inwardly from the upper end of the cylindrical wall, defining a central opening. The axially extending neck extends through the central opening and the opening has a diameter smaller than the enlarged head.

Abstract: A hydraulic lash adjuster for an internal combustion engine, and a method of its construction is disclosed. The lash adjuster has a cylindrical follower body in which a tubular plunger is slidingly disposed. The plunger cooperates with the follower body to define a high pressure chamber therebetween which is supplied with fluid through a valved port. A low pressure chamber which operates to supply fluid to the high pressure chamber through the valved opening, is defined by an axial passage through the plunger. Fluid flows into and out of the low pressure chamber through a port in the wall of the plunger. Intermediate of the port and the valved opening is a radially inwardly extending annular shelf which is integral formed with the axial passage of the plunger using a mechanical shaving step to plow a portion of the plunger material from the wall of the axially extending passage.

Abstract: A hydraulic lash adjuster for an internal combustion engine, and a method of its construction is disclosed. The lash adjuster has a cylindrical follower body in which a tubular plunger is slidingly disposed. The plunger cooperates with the follower body to define a high pressure chamber therebetween which is supplied with fluid through a valved port. A low pressure chamber which operates to supply fluid to the high pressure chamber through the valved opening, is defined by an axial passage through the plunger. Fluid flows into and out of the low pressure chamber through a port in the wall of the plunger. Intermediate of the port and the valved opening is a radially inwardly extending annular shelf which is integral formed with the axial passage of the plunger using a mechanical shaving step to plow a portion of the plunger material from the wall of the axially extending passage.