Abstract: A thermoplastic resin composition includes an amorphous poly(alkenyl aromatic) resin, an acid-functionalized poly(arylene ether), and an aminosilane-treated inorganic filler. The composition exhibits improved stiffness, impact strength, and tensile properties relative to other filled amorphous poly(alkenyl aromatic) resin compositions.

Abstract: A thermoplastic resin composition with improved flame retardance, flow and heat deflection temperature includes a thermoplastic resin; resorcinol diphenyl phosphate; and an additive blend. The additive blend includes a combination of melamine polyphosphate and ferrocene. The thermoplastic composition reduces the amounts of resorcinol diphenyl phosphate required for effective flame retardancy. Moreover, the effective amounts of melamine polyphosphate and ferrocene do not deleteriously affect other properties of the thermoplastic composition such as Izod strength, flow properties, and heat deflection temperatures. A process for manufacturing a thermoplastic composition is also disclosed.

Abstract: A poly(arylene ether)-polyolefin composition is prepared by melt-blending a poly (arylene ether), a poly(alkenyl aromatic) resin, a hydrogenated block copolymer of an alkenyl aromatic compound and a conjugated diene, and an unhydrogenated block copolymer of an alkenyl aromatic compound and a conjugated diene to form a first blend, and melt-blending the first blend and a polyolefin to form a second blend. Reinforcing fillers may, optionally, be added during formation of the second blend or in an additional step. Multiple mixing elements, low throughput, and high extruder rotations per minute may be used to achieve high energy mixing of the first and second blends. Compositions prepared by the method exhibit an improved balance of impact strength, stiffness, and heat resistance, as well as reduced variability of physical properties.

Abstract: A poly(arylene ether)-polyolefin composition is prepared by melt-blending a poly (arylene ether), a poly(alkenyl aromatic) resin, a hydrogenated block copolymer of an alkenyl aromatic compound and a conjugated diene, and an unhydrogenated block copolymer of an alkenyl aromatic compound and a conjugated diene to form a first blend, and melt-blending the first blend and a polyolefin to form a second blend. Reinforcing fillers may, optionally, be added during formation of the second blend or in an additional step. Multiple mixing elements, low throughput, and high extruder rotations per minute may be used to achieve high energy mixing of the first and second blends. Compositions prepared by the method exhibit an improved balance of impact strength, stiffness, and heat resistance, as well as reduced variability of physical properties.

Abstract: A process for making reduced gloss thermoplastic resin compositions is provided. The process involves compounding a nitrile polymer with an electrophilic reagent to form a polymeric gel compound, blending the polymeric gel compound with a first thermoplastic resin and a weight ratio of between 5:1 and 0.5:1 to make a concentrate comprising gels dispersed in the first thermoplastic resin, and admixing the concentrate with a second thermoplastic resin produced the desired composition, wherein the concentrate is used at a level of from 2 to 60 percent by weight based on the total weight of the composition. The process provides improved product consistency, and consistently yields a product exhibiting reduced gloss and high levels of impact strength with a uniformly dispersed concentration of polymeric gels therein. The compositions are useful in making molded articles exhibiting consistent reduced gloss and high impact strengths.