Patents by Inventor William R. GUNTHER
William R. GUNTHER has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240116020Abstract: Systems and methods are provided for improving the flow distribution in the high temperature zone of a cyclic flow reactor, such as a reverse flow reactor. The systems can include a plurality of mixing plates that can facilitate mixing of flows that have been maintained separately until a mixing location. Based in part on the use of a plurality of mixing plates, methods are provided for operating a reverse flow reactor with a temperature profile that has improved uniformity across the cross-section of the reactor. In some aspects, a flame diffuser can be included downstream from the plurality of mixing plates to further improve the uniformity of the temperature distribution.Type: ApplicationFiled: October 5, 2023Publication date: April 11, 2024Inventors: Zhiyan WANG, William R. GUNTHER, Changmin CHUN
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Patent number: 11926795Abstract: Catalyst systems are provided for reforming of hydrocarbons, along with methods for using such catalyst systems. The catalyst systems can be deposited or otherwise coated on a surface or structure, such as a monolith, to achieve improved activity and/or structural stability. The metal oxide support layer can correspond to a thermally stable metal oxide support layer, such as a metal oxide support layer that is thermally phase stable at temperatures of 800° C. to 1600° C. The catalyst systems can be beneficial for use in cyclical reaction environments, such as reverse flow reactors or other types of reactors that are operated using flows in opposing directions and different times within a reaction cycle.Type: GrantFiled: October 7, 2021Date of Patent: March 12, 2024Assignee: EXXONMOBIL TECHNOLOGY AND ENGINEERING COMPANYInventors: Changmin Chun, Wesley Sattler, Joseph E. Gatt, Keith R. Hajkowski, Everett J. O'Neal, William R. Gunther, Anastasios Skoulidas
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Patent number: 11859133Abstract: Systems and methods are provided for using size-reversing materials in vessels where direct heating is used to at least partially provide heat for reforming reactions under cyclic reforming conditions. An example of a size-reversing material is the combination of NiO and Al2O3. It has been discovered that size-reversing materials can undergo a phase transition that can assist with re-dispersion of metal at elevated temperatures. This can assist with maintaining catalytic activity for reforming over longer time periods in the presence of cyclic reforming conditions.Type: GrantFiled: October 7, 2021Date of Patent: January 2, 2024Assignee: EXXONMOBIL TECHNOLOGY AND ENGINEERING COMPANYInventors: Wesley Sattler, Keith R. Hajkowski, Changmin Chun, Partha Nandi, Vera Grankina, Joseph E. Gatt, Ning Ma, Anastasios Skoulidas, William R. Gunther, Everett J. O'Neal
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Patent number: 11701645Abstract: A catalyst comprising a microporous crystalline metallosilicate having a Constraint Index of 12, or 10, or 8, or 6 or less, a binder, a Group 1 alkali metal or a compound thereof and/or a Group 2 alkaline earth metal or a compound thereof, a Group 10 metal or a compound thereof, and, optionally, a Group 11 metal or a compound thereof; wherein the catalyst is calcined in a first calcining step before the addition of the Group 10 metal or compound thereof and optionally the Group 11 metal or compound thereof; and wherein the first calcining step includes heating the catalyst to first temperatures of greater than 500° C.; and wherein the catalyst is calcined in a second calcining step after the addition of the Group 10 metal or compound thereof and optionally the Group 11 metal or compound thereof wherein the second calcining step includes heating the catalyst to temperatures of greater than 400° C.Type: GrantFiled: October 10, 2019Date of Patent: July 18, 2023Assignee: ExxonMobil Chemical Patents Inc.Inventors: Larry L. Iaccino, Jeremy W. Bedard, Xiaoying Bao, Andrew P. Palermo, Nitish Mittal, Maria Milina, Doron Levin, William R. Gunther, Wenyih F. Lai, Tilman W. Beutel
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Publication number: 20220112082Abstract: Catalyst systems are provided for reforming of hydrocarbons, along with methods for using such catalyst systems. The catalyst systems can be deposited or otherwise coated on a surface or structure, such as a monolith, to achieve improved activity and/or structural stability. The metal oxide support layer can correspond to a thermally stable metal oxide support layer, such as a metal oxide support layer that is thermally phase stable at temperatures of 800° C. to 1600° C. The catalyst systems can be beneficial for use in cyclical reaction environments, such as reverse flow reactors or other types of reactors that are operated using flows in opposing directions and different times within a reaction cycle.Type: ApplicationFiled: October 7, 2021Publication date: April 14, 2022Inventors: Changmin Chun, Wesley Sattler, Joseph E. Gatt, Keith R. Hajkowski, Everett J. O'Neal, William R. Gunther, Anastasios Skoulidas
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Publication number: 20220112432Abstract: Systems and methods are provided for using size-reversing materials in vessels where direct heating is used to at least partially provide heat for reforming reactions under cyclic reforming conditions. An example of a size-reversing material is the combination of NiO and Al2O3. It has been discovered that size-reversing materials can undergo a phase transition that can assist with re-dispersion of metal at elevated temperatures. This can assist with maintaining catalytic activity for reforming over longer time periods in the presence of cyclic reforming conditions.Type: ApplicationFiled: October 7, 2021Publication date: April 14, 2022Inventors: Wesley Sattler, Keith R. Hajkowski, Changmin Chun, Partha Nandi, Vera Grankina, Joseph E. Gatt, Ning Ma, Anastasios Skoulidas, William R. Gunther, Everett J. O'Neal
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Publication number: 20210394163Abstract: A catalyst comprising a microporous crystalline metallosilicate having a Constraint Index of 12, or 10, or 8, or 6 or less, a binder, a Group 1 alkali metal or a compound thereof and/or a Group 2 alkaline earth metal or a compound thereof, a Group 10 metal or a compound thereof, and, optionally, a Group 11 metal or a compound thereof; wherein the catalyst is calcined in a first calcining step before the addition of the Group 10 metal or compound thereof and optionally the Group 11 metal or compound thereof; and wherein the first calcining step includes heating the catalyst to first temperatures of greater than 500° C.; and wherein the catalyst is calcined in a second calcining step after the addition of the Group 10 metal or compound thereof and optionally the Group 11 metal or compound thereof wherein the second calcining step includes heating the catalyst to temperatures of greater than 400° C.Type: ApplicationFiled: October 10, 2019Publication date: December 23, 2021Inventors: Larry L. Iaccino, Jeremy W. Bedard, Xiaoying Bao, Andrew P. Palermo, Nitish Mittal, Maria Milina, Doron Levin, William R. Gunther, Wenyih F. Lai, Tilman W. Beutel
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Patent number: 11001767Abstract: Methods and systems for the conversion of hydrocarbon feedstocks, in particular, naphtha feedstocks, into a hydrocarbon product stream containing a high yield of high-octane gasoline and chemicals products. In particular, the conversion takes place over a series of functionally distinctive catalyst beds, at least one of which includes a modified zeolitic catalyst comprising a zeolite, a transition metal, and optionally a binder. Systems provided include a hydrocarbon feed stream, which may be full-range naphtha, a hydrocarbon product stream, and a plurality of functionally distinctive catalyst beds arranged in series, wherein at least one of the catalyst beds comprises a modified zeolitic catalyst.Type: GrantFiled: April 15, 2020Date of Patent: May 11, 2021Assignee: EXXONMOBIL RESEARCH AND ENGINEERING COMPANYInventors: William R. Gunther, Brandon J. O'Neill
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Patent number: 10889769Abstract: A systems and method for manufacturing a base stock from an ethanol stream are described herein. An example method includes dehydrating an ethanol stream to form an impure ethylene mixture, recovering an ethylene stream from the impure ethylene mixture, and oligomerizing the ethylene stream to form a raw oligomer stream. A heavy olefinic stream is distilled from the raw oligomer stream. The heavy olefinic stream is hydro-processed to form a hydro-processed stream, and the hydro-processed stream is distilled to form the base stock.Type: GrantFiled: August 15, 2019Date of Patent: January 12, 2021Assignee: ExxonMobil Research and Engineering CompanyInventors: Guang Cao, Suzzy C. Ho, Matthew S. Ide, Shifang Luo, William R. Gunther
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Patent number: 10865352Abstract: Adsorbents for aromatic adsorption are used to improve one or more properties of base stocks derived from deasphalted oil fractions. The adsorbents can allow for removal of polynuclear aromatics from an intermediate effluent or final effluent during base stock production. Removal of polynuclear aromatics can be beneficial for improving the color of heavy neutral base stocks and/or reducing the turbidity of bright stocks.Type: GrantFiled: February 18, 2019Date of Patent: December 15, 2020Assignee: ExxonMobil Research and Engineering CompanyInventors: William R. Gunther, Kendall S. Fruchey, Vinit Choudhary, Adrienne R. Diebold, Jason M. McMullan
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Patent number: 10858599Abstract: Systems and a method for manufacturing a base stock from a hydrocarbon stream are provided. An example method includes cracking the hydrocarbon stream to form a raw hydrocarbon stream, separating an ethylene stream from the raw hydrocarbon stream and oligomerizing the ethylene stream to form a raw oligomer stream. A light olefinic stream is distilled from the raw oligomer stream and linear alpha olefins are recovered from the light olefinic stream. A heavy olefinic stream is distilled from the raw oligomer stream. The heavy olefinic stream is hydro-processed to form a hydro-processed stream. The hydro-processed stream is distilled to form the base stock.Type: GrantFiled: August 15, 2019Date of Patent: December 8, 2020Assignee: ExxonMobil Research and Engineering CompanyInventors: Suzzy C. Ho, Guang Cao, Matthew S. Ide, Shifang Luo, William R. Gunther, Jo Ann M. Canich
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Patent number: 10843980Abstract: Methods and a system for manufacturing a base stock from an ethanol stream are provided. An example method includes dehydrating an ethanol stream to form an impure ethylene stream, recovering an ethylene stream from the impure ethylene stream, and oligomerizing the ethylene stream to form a raw oligomer stream. A light olefinic stream is distilled from the raw oligomer stream and blended with the ethylene stream prior to the oligomerization. A heavy olefinic stream is distilled from the raw oligomer stream and hydro-processed to form a hydro-processed stream. The hydro-processed stream is distilled to form the base stock.Type: GrantFiled: August 15, 2019Date of Patent: November 24, 2020Assignee: EXXONMOBIL RESEARCH AND ENGINEERING COMPANYInventors: Guang Cao, Suzzy C. Ho, Matthew S. Ide, Shifang L. Luo, William R. Gunther
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Publication number: 20200339891Abstract: This application relates to methods and systems for the conversion of hydrocarbon feedstocks, in particular, naphtha feedstocks, into a hydrocarbon product stream containing a high yield of high-octane gasoline and chemicals products. In particular, the conversion takes place over a series of functionally distinctive catalyst beds, at least one of which includes a modified zeolitic catalyst comprising a zeolite, a transition metal, and optionally a binder. Systems provided include a hydrocarbon feed stream, which may be full-range naphtha, a hydrocarbon product stream, and a plurality of functionally distinctive catalyst beds arranged in series, wherein at least one of the catalyst beds comprises a modified zeolitic catalyst.Type: ApplicationFiled: April 15, 2020Publication date: October 29, 2020Inventors: William R. Gunther, Brandon J. O'Neill
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Patent number: 10815439Abstract: Systems and a method for manufacturing a base stock from a hydrocarbon stream are provided. An example method includes cracking the hydrocarbon stream to form a raw product stream, separating an ethylene stream from the raw product stream, and oligomerizing the ethylene stream to form a raw oligomer stream. A Light olefinic stream is distilled from the raw oligomer stream and oligomerized the light olefinic stream with the ethylene stream. A heavy olefinic stream is distilled from the raw oligomer stream. The heavy olefinic stream is to form a hydro-processed and distilled to form the base stock.Type: GrantFiled: August 15, 2019Date of Patent: October 27, 2020Assignee: ExxonMobil Research and Engineering CompanyInventors: Suzzy C. Ho, Guang Cao, Matthew S. Ide, Shifang L. Luo, William R. Gunther, Jo Ann M. Canich
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Patent number: 10668425Abstract: Processes for separating methane from a gas mixture that comprises methane and C2 gas, including C2+ gas, and other gases, including CO2 and H2S, that are based upon formation of gas hydrates, and systems useful for implementing such processes, are disclosed.Type: GrantFiled: December 14, 2017Date of Patent: June 2, 2020Assignee: ExxonMobil Research & Engineering CompanyInventors: Matthew S. Mettler, Ashish B. Mhadeshwar, William R. Gunther, Rustom M. Billimoria
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Publication number: 20200062674Abstract: Methods and a system for manufacturing a base stock from an ethanol stream are provided. An example method includes dehydrating an ethanol stream to form an impure ethylene stream, recovering an ethylene stream from the impure ethylene stream, and oligomerizing the ethylene stream to form a raw oligomer stream. A light olefinic stream is distilled from the raw oligomer stream and blended with the ethylene stream prior to the oligomerization. A heavy olefinic stream is distilled from the raw oligomer stream and hydro-processed to form a hydro-processed stream. The hydro-processed stream is distilled to form the base stock.Type: ApplicationFiled: August 15, 2019Publication date: February 27, 2020Inventors: Guang Cao, Suzzy C. Ho, Matthew S. Ide, Shifang L. Luo, William R. Gunther
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Publication number: 20200063049Abstract: Systems and a method for manufacturing a base stock from a hydrocarbon stream are provided. An example method includes cracking the hydrocarbon stream to form a raw product stream, separating an ethylene stream from the raw product stream, and oligomerizing the ethylene stream to form a raw oligomer stream. A Light olefinic stream is distilled from the raw oligomer stream and oligomerized the light olefinic stream with the ethylene stream. A heavy olefinic stream is distilled from the raw oligomer stream. The heavy olefinic stream is to form a hydro-processed and distilled to form the base stock.Type: ApplicationFiled: August 15, 2019Publication date: February 27, 2020Inventors: Suzzy C. Ho, Guang Cao, Matthew S. Ide, Shifang L. Luo, William R. Gunther, Jo Ann M. Canich
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Publication number: 20200063044Abstract: Systems and a method for manufacturing a base stock from a hydrocarbon stream are provided. An example method includes cracking the hydrocarbon stream to form a raw hydrocarbon stream, separating an ethylene stream from the raw hydrocarbon stream and oligomerizing the ethylene stream to form a raw oligomer stream. A light olefinic stream is distilled from the raw oligomer stream and linear alpha olefins are recovered from the light olefinic stream. A heavy olefinic stream is distilled from the raw oligomer stream. The heavy olefinic stream is hydro-processed to form a hydro-processed stream. The hydro-processed stream is distilled to form the base stock.Type: ApplicationFiled: August 15, 2019Publication date: February 27, 2020Inventors: Suzzy C. Ho, Guang Cao, Matthew S. Ide, Shifang Luo, William R. Gunther, Jo Ann M. Canich
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Publication number: 20200063041Abstract: A systems and method for manufacturing a base stock from an ethanol stream are described herein. An example method includes dehydrating an ethanol stream to form an impure ethylene mixture, recovering an ethylene stream from the impure ethylene mixture, and oligomerizing the ethylene stream to form a raw oligomer stream. A heavy olefinic stream is distilled from the raw oligomer stream. The heavy olefinic stream is hydro-processed to form a hydro-processed stream, and the hydro-processed stream is distilled to form the base stock.Type: ApplicationFiled: August 15, 2019Publication date: February 27, 2020Inventors: Guang Cao, Suzzy C. Ho, Matthew S. Ide, Shifang Luo, William R. Gunther
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Publication number: 20190264116Abstract: Adsorbents for aromatic adsorption are used to improve one or more properties of base stocks derived from deasphalted oil fractions. The adsorbents can allow for removal of polynuclear aromatics from an intermediate effluent or final effluent during base stock production. Removal of polynuclear aromatics can be beneficial for improving the color of heavy neutral base stocks and/or reducing the turbidity of bright stocks.Type: ApplicationFiled: February 18, 2019Publication date: August 29, 2019Inventors: William R. GUNTHER, Kendall S. FRUCHEY, Vinit CHOUDHARY, Adrienne R. DIEBOLD, Jason M. McMULLAN