Abstract: A method of tempering a glass sheet heated to a tempering temperature includes cooling the glass sheet at a first heat transfer coefficient at a first quench station and cooling the glass sheet at a second heat transfer coefficient at a second quench station downstream of the first quench station. The second heat transfer coefficient is greater than the first heat transfer coefficient. In a multistage process of the invention, a plurality of quench stations could be used with each downstream quench station having a larger heat transfer coefficient than the previous upstream quench station.

Abstract: A corner key for joining ends of spacer sections to form a corner of a spacer frame of a multi-sheet unit includes an elongated body having a first end and an opposite second end and a cut out between the ends of the body. The body is bendable to decrease spacing of the cut out to form a corner of the spacer frame.

Abstract: The present invention provides spacer stock for making a spacer frame for a multi-sheet unit. The spacer stock includes a first supporting surface; a second supporting surface opposite to, and facing away from, the first supporting surface; a base surface between and connecting the first and second supporting surfaces, and wherein the first and second supporting surfaces and base surface are made of plastic and rate of moisture and/or gas movement through portions of the first and second supporting surfaces is greater than the rate of moisture and/or gas movement, respectively through the base surface.

Abstract: A solar reflecting mirror includes a shaped glass substrate having a focal area, a reflective coating over its convex surface and a sodium ion barrier layer over its concave surface. The shaped substrate has a strain pattern having a radial tension strain at the bottom area, and circumferential compression strain at the periphery of the substrate. As the distance from the periphery of the shaped substrate increases, the circumferential compression strain decreases to a “transition line” where circumferential tension strain begins. As the distance from the transition line in a direction toward the bottom area of the glass substrate increases, the circumferential tension increases. To compensate for the strain pattern in the shaped glass substrate to avoid buckling of, and surface cracks of, the barrier layer, the barrier layer including an oxide of silicon and aluminum thickness, among other things is varied on. A method of making the solar mirror from shaped sections is also discussed.

Abstract: The present invention provides a spacer frame for making a multi-sheet unit. The frame includes a spacer stock member having a first end and a second end, and a corner key comprising a bendable elongated body having a first end in the first end of the spacer stock member, an opposite second end in the second end of the spacer stock member, and a cut out between the ends, the ends of the corner key bendable relative to one another to decrease the spacing of the cut out.

Abstract: One or more sheets, e.g. two glass sheets heated to their deformation temperature are shaped by positioning the sheets on a sheet supporting surface of an outline mold. The outline mold and press face of a shaping member are moved relative to one another to bias the marginal edge portions of the upper sheet against the press face to establish an enclosure around the peripheral edges of the sheets. Vacuum is applied to the peripheral edges of the sheets to pull the air from between the sheets, and from between the press face and adjacent sheet surface as positive or atmospheric pressure is applied to bottom sheet to move the sheets against the press face. Optionally a vacuum can be pulled through passageways in the press face during the shaping of the sheets and pressurized air moved through the passageways after the sheets are shaped to move the sheets away from the press face.

Abstract: A mounting assembly comprises a mounting member comprising a base having a first surface; a central portion extending from the base and having a second surface spaced from the base; and a shoulder region located between the base and the central portion. The area of the first surface may be different from the area of the second surface. The shoulder region of the mounting member can include a wall extending from at least in close proximity to the second surface of the central portion to the base. In a nonlimiting embodiment of the assembly, the base is cylindrically shaped with a substantially flat first surface, the second surface of the central portion is substantially flat and substantially circular in plan view and further is concentric with the first surface, and the wall extends from the second surface to a location inboard of the periphery of the base.

Abstract: A mounting assembly comprises a mounting member comprising a base having a first surface; a central portion extending from the base and having a second surface spaced from the base; and a shoulder region located between the base and the central portion. The area of the first surface may be different from the area of the second surface. The shoulder region of the mounting member can include a wall extending from at least in close proximity to the second surface of the central portion to the base. In a nonlimiting embodiment of the assembly, the base is cylindrically shaped with a substantially flat first surface, the second surface of the central portion is substantially flat and substantially circular in plan view and further is concentric with the first surface, and the wall extends from the second surface to a location inboard of the periphery of the base.

Abstract: A substrate having a bead of a moisture and/or gas pervious adhesive having a desiccant therein is shaped to provide U-shaped spacer stock. The spacer stock is bent to provide a spacer frame having continuous corners.

Abstract: A substrate having a bead of a moisture and/or gas pervious adhesive having a desiccant therein is shaped to provide U-shaped spacer stock. The spacer stock is bent to provide a spacer frame having continuous corners.

Abstract: A substrate having a bead of a moisture and/or gas pervious adhesive having a desiccant therein is shaped to provide U-shaped spacer stock. The spacer stock is bent to provide a spacer frame having continuous corners.

Abstract: A substrate having a bead of a moisture and/or gas pervious adhesive having a desiccant therein is shaped to provide U-shaped spacer stock. The spacer stock is bent to provide a spacer frame having continuous corners.

Abstract: A substrate having a bead of a moisture and/or gas pervious adhesive having a desiccant therein is shaped to provide U-shaped spacer stock. The spacer stock is bent to provide a spacer frame having continuous corners.

Abstract: A vacuum insulating unit has a pair of glass sheets spaced from one another by a plurality of plastic supports. The supports have one end secured to one of the sheets and a low friction material on the other end. A flexible metal edge retainer is secured to sheets to provide a sealed compartment between the sheets. Air in the compartment is removed to put the compartment under negative pressure. A getter is provided in the compartment to adsorb any gas therein during sealing or using the unit. One of the sheets may have an environmental coating.Methods are disclosed for fabricating the unit and the supports.

Abstract: A glass sheet is cut while at a temperature at about its annealing point temperature by scoring the glass sheet along a line of cut and imparting a bending moment to the glass along the scored line to open the glass. The glass sheet remains at its elevated temperature throughout the cutting operation to reduce or eliminate additional heating required for subsequent processing.