Abstract: A method for detecting ply wire anomalies in a tire carcass ply having a plurality of spaced apart ply wires extending across a tire carcass, the method comprising the steps: constructing a green tire carcass in a diametrically expanded toroidal configuration, the carcass comprising a pair of beads, the carcass ply extending from bead to bead, at least one crown layer covering the carcass ply and having a peripheral skirt region; and sidewalls covering the carcass ply and extending from the beads to the crown layer and having edge portions intersecting the crown layer; mounting a wire sensor apparatus proximal to the tire carcass ply, the wire sensor apparatus including a wire sensor for detecting the presence of a proximal ply wire; establishing relative movement between the wire sensor and the tire carcass whereby the plurality of spaced apart ply wires are sequentially placed into proximal relationship with the wire sensor; and generating sequential data from the wire sensor indicative of at least one ply

Abstract: A ply wire sensor system is provided for a tire carcass ply in a green tire carcass having a toroidal shape, the tire carcass ply having a plurality of spaced apart ply wires extending across the toroidal shape. The sensor system includes a wire sensor mounted in close proximity with the tire carcass ply, the wire sensor detecting the presence of a proximal ply wire; and means for establishing relative movement between the wire sensor and the tire carcass whereby the plurality of spaced apart ply wires are sequentially placed into proximity with the wire sensor. The wire sensor generates sequential data indicative of at least one ply wire parameter of the plurality of spaced apart ply wires.

Abstract: The present invention relates to a method and system for detecting air leaks in tires and in a tire testing machine. Each of the tires is mounted on the tire testing machine; inflated with an air flow from an inflation system to a first pressure; and maintained at the first pressure by continued supply of air from the inflation system into the tire. The flow of the continued supply of air is measured with a calorimetric flow sensor calibrated to output a sensor signal having a full scale value corresponding to an identical model tire mounted on the tire testing machine with no air leaks in the model tire or the testing machine. The flow of the continued supply of air is compared with an averaged flow for previously measured tires mounted on the tire testing machine with no air leaks in the tires or the testing machine. A control signal indicating an air leak is outputted if the sensor signal is 20% to 80% of the full scale value.

Abstract: The present invention relates to a method and system for detecting air leaks in tires and in a tire testing machine. Each of the tires is mounted on the tire testing machine; inflated with an air flow from an inflation system to a first pressure; and maintained at the first pressure by continued supply of air from the inflation system into the tire. The flow of the continued supply of air is measured with a calorimetric flow sensor calibrated to output a sensor signal having a full scale value corresponding to an identical model tire mounted on the tire testing machine with no air leaks in the model tire or the testing machine. The flow of the continued supply of air is compared with an averaged flow for previously measured tires mounted on the tire testing machine with no air leaks in the tires or the testing machine. A control signal indicating an air leak is outputted if the sensor signal is 20% to 80% of the full scale value.

Abstract: Leaks in a steam expansion vessel, such as a flexible curing bladder, may be detected during a high temperature curing cycle by using a humidity sensor in an article curing and leak checking apparatus. The effectiveness of the humidity sensor may be enhanced by selecting or creating a path in the apparatus incorporating the humidity sensor for detecting a leakage of steam, which tends to direct escaping steam to the humidity sensor in a substantially concentrated flow. The humidity sensor may be encased in a portion of the apparatus.