Abstract: A build-up cell includes a foam assembly ready table for receiving a foam layer, a surface assembly ready table for receiving a first surface panel arrangement, and an assembly bed for receiving a second surface panel arrangement from a first direction and delivering a superposed lamination assembly in a second direction parallel to the first direction. The foam assembly ready table is positioned proximate to the assembly bed on a first side thereof, and the surface assembly ready table positioned proximate to the assembly bed on a second side thereof opposite to the first side thereof. An adhesive gantry straddles the assembly bed and is moveable across the assembly bed in a third direction parallel to the first direction.

Abstract: An enclosure component having first surface layer, a core layer and a second surface layer. The core layer has three rectangular foam panels, each with a first edge, an opposed second edge, a third edge separating the first and second edges and an opposed fourth edge separating the first and second edges. The second and third foam panels are identical, and each has an internal passage between the first and second edges that is offset from the mid-point of the panel, and an elongate recess on a surface of the panel spanning the distance between the first and second edges. The fourth edge of the first panel is arranged side-by-side with the third edge of the second panel, and the third edge of the first panel is arranged side-by-side with the third edge of the third panel. An elongate reinforcement spline is in each recess. The first surface layer is bonded to the core layer, and the second surface layer is bonded to the core layer.

Abstract: An enclosure component for a building structure is provided and includes a first structural panel arranged in a side-by-side relationship with a first edge of a first extension spline, and with a second edge of the first extension spline opposed to the first edge of the first extension spline in a side-by-side relationship with a second structural panel. The component includes a first foam panel arranged in a side-by-side relationship with a first edge of a foam spline, and with a second edge of the foam spline opposed to the first edge of the foam spline in a side-by-side relationship with a second foam panel. The component includes a first structural panel arranged in a side-by-side relationship with a first edge of a second extension spline, and with a second edge of the second extension spline opposed to the first edge in a side-by-side relationship with a second structural panel.