Patents by Inventor William T. Fay
William T. Fay has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20250135747Abstract: A polymeric film has an orthogonal length, width and thickness. The polymeric film includes first and second substrates spaced apart along the thickness and a plurality of crumpled elements extending between the first and second substrates and along the length. The crumpled elements are substantially coextensive with the first and second substrates along the length and are spaced apart along the width.Type: ApplicationFiled: September 6, 2022Publication date: May 1, 2025Inventors: Stephen A. Johnson, William T. Fay, Atheen R. Johnson, Brian R. Peterson
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Publication number: 20250091320Abstract: Articles are described comprising a first substrate and a second substrate. At least one adhesive layer is disposed between the first and second substrates. The article further comprises a multilayer film within at least a portion of the adhesive layer(s). Also described is a method of disassembly comprising providing an adhesively bonded article as described herein; and separating the first substrate from the second substrate by delaminating the (e.g. multilayer) film. In other embodiments, adhesive articles (e.g. tape) are described comprising a (e.g. multilayer) film and methods of making adhesively bonded articles that comprise a (e.g. multilayer) film. Also described are methods of reworking, repairing, repurposing, or recycling an article, and articles.Type: ApplicationFiled: December 3, 2024Publication date: March 20, 2025Inventors: Matthew H. Frey, Jacob P. Podkaminer, Ashley J. Smith, Stephen A. Johnson, Christoph Kuesters, Zhou Jin, Yunshu Zhang, Matthew T. Johnson, Luis E. Sotelo Martin, William T. Fay, Jason C. Anderson, Joseph J. Benson
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Publication number: 20250028103Abstract: A film includes a first layer having a substantially constant thickness. The first layer extends substantially uniformly along a length direction of the first layer and includes adjacent continuous first and second portions extending along the length direction. Each of the first and second portions includes a substantially constant thickness portion extending to an edge of the first layer along a width direction of the first layer, and a tapering portion adjacent the substantially constant thickness portion and having a thickness tapering in the width direction to a minimum thickness at an end of the tapering portion opposite the substantially constant thickness portion. The minimum thickness can be less than 20% of a thickness of the substantially constant thickness portion. The tapering portions of the first and second portions can have respective first and second major surfaces substantially conforming to one another.Type: ApplicationFiled: August 12, 2022Publication date: January 23, 2025Inventors: Stephen A. Johnson, William T. Fay, Michael Benton Free, Atheen R. Johnson, Derek W. Patzman
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Publication number: 20240383241Abstract: Multi-layer films, and processes to make the films, that enable the delivery of a substrate featuring a peelable thin layer of low haze, amorphous, isotropic film with the desired properties of high modulus, high usage temperature, UV blockage, and toughness. The films are made using a co-extrusion, co-orientation and annealing process to enable the delivery of a thin isotropic, UV blocking layer on top of a release layer and support substrate. These film constructions can be kept together during additional processing steps such as coating and converting. The release and dimensionally stable substrate layer can be easily removed once processing steps are completed.Type: ApplicationFiled: May 21, 2024Publication date: November 21, 2024Inventors: Stephen A. Johnson, Derek W. Patzman, Richard Yufeng Liu, Victor Ho, Timothy J. Hebrink, Kevin T. Huseby, John F. VanDerlofske, III, John P. Purcell, William T. Fay, James B. Svacha, Richard J. Thompson, Timothy J. Lindquist, Kristopher J. Derks
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Publication number: 20240375337Abstract: A polymeric film has an orthogonal length and width. The polymeric film includes a substrate and a plurality of fins extending away from the substrate and substantially coextensive with the substrate along the length. The fins are arranged across the width. Each fin in at least a majority of the fins includes a first portion extending from the substrate to a tip of the fin opposite the substrate; and a second portion extending from the tip of the fin toward or to the substrate. The second portion is attached to the first portion proximate the tip and separated from the first portion proximate the substrate along at least a portion of the length. The first and second portions have different respective first and second compositions.Type: ApplicationFiled: September 6, 2022Publication date: November 14, 2024Inventors: Stephen A. Johnson, William T. Fay, Atheen R. Johnson
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Publication number: 20240329415Abstract: A light control film includes opposing substantially planar substantially parallel first and second major surfaces spaced apart along a thickness direction of the light control film by less than about 500 microns; and a plurality of substantially parallel optically transparent polymeric columns disposed in, and substantially surrounded by, a light absorbing polymeric material. Each of the polymeric columns has a first column end at the first major surface and an opposite second column end at the second major surface and has an aspect ratio of greater than about 3, such that the first column ends of at least one pair of adjacent polymeric columns include substantially parallel substantially straight sides facing, and substantially coextensive with, each other.Type: ApplicationFiled: July 15, 2022Publication date: October 3, 2024Inventors: Li Yu, Garth V. Antila, Michael R. Berrigan, Andrew C. Clausen, William T. Fay, Timothy J. Lindquist, Tri D. Pham, Samuel E. Marmon, Zhaohui Yang, Steven H. Kong
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Publication number: 20240184030Abstract: A multilayer optical film includes a plurality of optical repeat units which may number less than about 175 in total and which may have a combined average thickness of less than about 20 micrometers. Each of the optical repeat units includes at least four individual layers which may include at least one polymeric A layer, at least two B layers, and at least one polymeric C layer. At least one layer in the at least four individual layers can have an average thickness of less than about 50 nm. An interlayer adhesion of the individual layers in the plurality of optical repeat units can be at least about 14 grams per inch when measured at a 90 degree peel angle. The multilayer optical film may be a reflective polarizer or a multilayer optical mirror.Type: ApplicationFiled: February 17, 2022Publication date: June 6, 2024Inventors: Kevin T. Huseby, Stephen A. Johnson, Samuel A. Minno, Lin Zhao, William T. Fay, David T. Yust, Adam D. Haag
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Publication number: 20240165907Abstract: An optical film includes a plurality of polymeric layers shaped along orthogonal first and second directions. A first curve being an intersection of the optical film with a first plane orthogonal to the second direction and to a reference plane has a best-fit first circular arc subtending a first angle at a center of curvature of the first circular arc of greater than 180 degrees where the optical film has a maximum projected area in the reference plane. A second curve being an intersection of the optical film with a second plane orthogonal to the first direction and to the reference plane has a best-fit second circular arc subtending a second angle at a center of curvature of the second circular arc of at least 30 degrees. Reflectance and transmittance of the optical film are described.Type: ApplicationFiled: November 29, 2023Publication date: May 23, 2024Inventors: Robert M. Jennings, William T. Fay, Jo A. Etter, Arthur L. Kotz, David J.W. Aastuen
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Publication number: 20240151889Abstract: A multilayer optical film includes a plurality of optical repeat units. Each of the optical repeat units includes at least four sequentially arranged first through fourth layers including first and third layers having respective f-ratios f1 and f3. The optical film has a first order reflection band having a reflection peak height Rp1 and any second order reflection band has a reflection peak height Rp2, where Rp1/Rp2?5. Rp1/Rp2 may remain at least 5 when changing at least one of the f-ratios f1 and f3 continuously by 0.2. A thickness of each of the second and fourth layers can be less than a thickness of each of the first and third layers by at least a factor of 2, or a thickness of a same one of the first and third layers can differ from a thickness of each other layer by at least a factor of 2.5.Type: ApplicationFiled: February 17, 2022Publication date: May 9, 2024Inventors: Kevin T. Huseby, Stephen A. Johnson, Samuel A. Minno, Lin Zhao, William T. Fay, Robert L. Brott, Gilles J-B Benoit
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Patent number: 11865808Abstract: An optical film includes a plurality of polymeric layers shaped along orthogonal first and second directions. A first curve being an intersection of the optical film with a first plane orthogonal to the second direction and to a reference plane has a best-fit first circular arc subtending a first angle at a center of curvature of the first circular arc of greater than 180 degrees where the optical film has a maximum projected area in the reference plane. A second curve being an intersection of the optical film with a second plane orthogonal to the first direction and to the reference plane has a best-fit second circular arc subtending a second angle at a center of curvature of the second circular arc of at least 30 degrees. Reflectance and transmittance of the optical film are described.Type: GrantFiled: May 16, 2022Date of Patent: January 9, 2024Assignee: 3M INNOVATIVE PROPERTIES COMPANYInventors: Robert M. Jennings, William T. Fay, Jo A. Etter, Arthur L. Kotz, David J. W. Aastuen
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Publication number: 20230077437Abstract: This disclosure describes multilayer polymer films that are configured so that successive constituent layer packets may be delaminated in continuous sheet forms from the remaining film. This disclosure further describes compositions, materials, and methods for minimizing the likelihood of removing multiple layer packets together including by increasing the peel force between layer packets. In some embodiments, that the peel force becomes successively greater from the interface between the first layer packet and the second layer packet to the interface between the next to last ((n?1)th layer packet) and the last (nth layer packet).Type: ApplicationFiled: February 26, 2021Publication date: March 16, 2023Inventors: Derek W. Patzman, Stephen A. Johnson, William T. Fay, Timothy J. Lindquist, Onur Sinan Yordem, Nathaniel I. Lehn
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Patent number: 11597183Abstract: The present disclosure relates to films having at least a first profiled layer and a second layer having an inverse profile of the first layer. Those films can be used as protection tapes for various surfaces. Exemplary uses of the films of the present disclosure include leading edge protection tapes for rotor blades.Type: GrantFiled: May 2, 2018Date of Patent: March 7, 2023Assignee: 3M INNOVATIVE PROPERTIES COMPANYInventors: Michael Benton Free, Stephen A. Johnson, William T. Fay, Troy J. Anderson, Derek W. Patzman
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Publication number: 20220274359Abstract: An optical film includes a plurality of polymeric layers shaped along orthogonal first and second directions. A first curve being an intersection of the optical film with a first plane orthogonal to the second direction and to a reference plane has a best-fit first circular arc subtending a first angle at a center of curvature of the first circular arc of greater than 180 degrees where the optical film has a maximum projected area in the reference plane. A second curve being an intersection of the optical film with a second plane orthogonal to the first direction and to the reference plane has a best-fit second circular arc subtending a second angle at a center of curvature of the second circular arc of at least 30 degrees. Reflectance and transmittance of the optical film are described.Type: ApplicationFiled: May 16, 2022Publication date: September 1, 2022Inventors: Robert M. Jennings, William T. Fay, Jo A. Etter, Arthur L. Kotz, David J.W. Aastuen
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Patent number: 11358355Abstract: Optical films having a curved shaped and methods of shaping optical films are described. A method of shaping an optical film includes the steps of disposing the optical film adjacent first and second rollers spaced apart along a first direction, securing opposing first and second ends of the optical film, providing a curved mold surface, and shaping the optical film by contacting the optical film with the curved mold surface while stretching the optical film along the first direction and keeping a threshold distance between closest points on the optical film contacting the first roller and contacting the curved mold surface less than the width of the optical film to reduce buckling of the optical film.Type: GrantFiled: October 23, 2018Date of Patent: June 14, 2022Assignee: 3M INNOVATIVE PROPERTIES COMPANYInventors: Robert M. Jennings, William T. Fay, Jo A. Etter, Arthur L. Kotz, David J. W. Aastuen
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Publication number: 20210187885Abstract: Optical films having a curved shaped and methods of shaping optical films are described. A method of shaping an optical film includes the steps of disposing the optical film adjacent first and second rollers spaced apart along a first direction, securing opposing first and second ends of the optical film, providing a curved mold surface, and shaping the optical film by contacting the optical film with the curved mold surface while stretching the optical film along the first direction and keeping a threshold distance between closest points on the optical film contacting the first roller and contacting the curved mold surface less than the width of the optical film to reduce buckling of the optical film.Type: ApplicationFiled: October 23, 2018Publication date: June 24, 2021Inventors: Robert M. Jennings, William T. Fay, Jo A. Etter, Arthur L. Kotz, David J.W. Aastuen
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Publication number: 20200156355Abstract: Multi-layer films, and processes to make the films, that enable the delivery of a substrate featuring a peelable thin layer of low haze, amorphous, isotropic film with the desired properties of high modulus, high usage temperature, UV blockage, and toughness The films are made using a co-extrusion, co-orientation and annealing process to enable the delivery of a thin isotropic, UV blocking layer on top of a release layer and support substrate. These film constructions can be kept together during additional processing steps such as coating and converting. The release and dimensionally stable substrate layer can be easily removed once processing steps are completed.Type: ApplicationFiled: August 8, 2018Publication date: May 21, 2020Inventors: Stephen A. Johnson, Derek W. Patzman, Richard Yufeng Liu, Victor Ho, Timothy J. Hebrink, Kevin T. Huseby, John F. VanDerlofske, III, John P. Purcell, William T. Fay, James B. Svacha, Richard J. Thompson, Timothy J. Lindquist, Kristopher J. Derks
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Patent number: 10625479Abstract: A feedblock including a first packet creator that forms a first packet including a first plurality of polymeric layers, the first plurality of layers including at least four first individual polymeric layers; and a second packet creator that forms a second packet including a second plurality of polymeric layers, the second plurality of layers including at least four second individual polymeric layers, wherein the first and second packet creators are configured such that, for each packet creator, respective individual polymeric layers of the plurality of polymeric layers are formed at approximately the same time. The feedblock may include a packet combiner that receives and combines the first and second primary packets to form a multilayer stream. In some examples, at least one of the first and second primary packets may be spread in the cross-web direction prior to being combined with one another.Type: GrantFiled: November 10, 2017Date of Patent: April 21, 2020Assignee: 3M INNOVATIVE PROPERTIES COMPANYInventors: Terence D. Neavin, Robert M. Biegler, William T. Fay
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Publication number: 20180086014Abstract: A feedblock including a first packet creator that forms a first packet including a first plurality of polymeric layers, the first plurality of layers including at least four first individual polymeric layers; and a second packet creator that forms a second packet including a second plurality of polymeric layers, the second plurality of layers including at least four second individual polymeric layers, wherein the first and second packet creators are configured such that, for each packet creator, respective individual polymeric layers of the plurality of polymeric layers are formed at approximately the same time. The feedblock may include a packet combiner that receives and combines the first and second primary packets to form a multilayer stream. In some examples, at least one of the first and second primary packets may be spread in the cross-web direction prior to being combined with one another.Type: ApplicationFiled: November 10, 2017Publication date: March 29, 2018Inventors: Terence D. Neavin, Robert M. Biegler, William T. Fay
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Patent number: 9833956Abstract: A feedblock including a first packet creator that forms a first packet including a first plurality of polymeric layers, the first plurality of layers including at least four first individual polymeric layers; and a second packet creator that forms a second packet including a second plurality of polymeric layers, the second plurality of layers including at least four second individual polymeric layers, wherein the first and second packet creators are configured such that, for each packet creator, respective individual polymeric layers of the plurality of polymeric layers are formed at approximately the same time. The feedblock may include a packet combiner that receives and combines the first and second primary packets to form a multilayer stream. In some examples, at least one of the first and second primary packets may be spread in the cross-web direction prior to being combined with one another.Type: GrantFiled: May 6, 2011Date of Patent: December 5, 2017Assignee: 3M INNOVATIVE PROPERTIES COMPANYInventors: Terence D. Neavin, Robert M. Biegler, William T. Fay
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Publication number: 20170225380Abstract: A feedblock including a first packet creator that forms a first packet including a first plurality of polymeric layers, the first plurality of layers including at least four first individual polymeric layers; and a second packet creator that forms a second packet including a second plurality of polymeric layers, the second plurality of layers including at least four second individual polymeric layers, wherein the first and second packet creators are configured such that, for each packet creator, respective individual polymeric layers of the plurality of polymeric layers are formed at approximately the same time. The feedblock may include a packet combiner that receives and combines the first and second primary packets to form a multilayer stream. In some examples, at least one of the first and second primary packets may be spread in the cross-web direction prior to being combined with one another.Type: ApplicationFiled: April 24, 2017Publication date: August 10, 2017Inventors: Terence D. Neavin, Robert M. Biegler, William T. Fay