Abstract: A fuel-fired water heater is provided with a premixing type main burner and an associated pilot burner for igniting it. A specially designed protective system is operative to detect a flame flashback burning condition in the main burner and responsively shut down the water heater. In one embodiment thereof, the protective system uses main burner body heat to melt a portion of a fuel supply line connected to the pilot burner during a flame flashback condition in the main burner. Such melting responsively causes an associated fuel supply valve to close and terminate water heater operation. In a second protective system embodiment a normally closed pressure switch is opened, thereby shutting down the water heater, when the switch detects a pressure indicative of a flame flashback condition in the main burner.

Abstract: A water heater is provided with monitor/diagnostic display apparatus that selectively provides a user with visual or other type of indicia of the remaining hot water availability of, the recovery time for, and the overall efficiency of the water heater. The apparatus includes a monitoring unit that may be mounted on the water heater, and a display unit that may be mounted either on the water heater or remotely therefrom.

Abstract: A fuel-fired water heater is provided with a premixing type main burner and an associated pilot burner for igniting it. A specially designed protective system is operative to detect a flame flashback burning condition in the main burner and responsively shut down the water heater. In one embodiment thereof, the protective system uses main burner body heat to melt a portion of a fuel supply line connected to the pilot burner during a flame flashback condition in the main burner. Such melting responsively causes an associated fuel supply valve to close and terminate water heater operation. In a second protective system embodiment a normally closed pressure switch is opened, thereby shutting down the water heater, when the switch detects a pressure indicative of a flame flashback condition in the main burner.

Abstract: A fuel-fired water heater is provided with a premixing type main burner and an associated pilot burner for igniting it. A specially designed protective system is operative to detect a flame flashback burning condition in the main burner and responsively shut down the water heater. In one embodiment thereof, the protective system uses main burner body heat to melt a portion of a fuel supply line connected to the pilot burner during a flame flashback condition in the main burner. Such melting responsively causes an associated fuel supply valve to close and terminate water heater operation. In a second protective system embodiment a normally closed pressure switch is opened, thereby shutting down the water heater, when the switch detects a pressure indicative of a flame flashback condition in the main burner.

Abstract: A water heater is provided with monitor/diagnostic display apparatus that selectively provides a user with visual or other type of indicia of the remaining hot water availability of, the recovery time for, and the overall efficiency of the water heater. The apparatus includes a monitoring unit that may be mounted on the water heater, and a display unit that may be mounted either on the water heater or remotely therefrom.

Abstract: A representatively pumpless water heater system has an instantaneous water heater coupled in series with a storage water heater by piping circuitry incorporating a bypass valve and a mixing valve and useable to route pressurized incoming cold water sequentially through the instantaneous and storage type heaters. A control system (1) operates the bypass valve to cause a selectively variable portion of the incoming cold water to bypass the instantaneous heater and flow to the mixing valve, and (2) operates the mixing valve to blend the bypassed cold water with hot water exiting the storage heater to maintain a predetermined temperature of heated water exiting the system. Another system embodiment adds a directional bypass valve operable by the control system to selectively divert to the mixing valve a portion of the heated water exiting the instantaneous heater for delivery to the storage heater.

Abstract: In a flammable vapor sensor-based shut-off system of a fuel-fired water heater the sensor resistance output signal degradation caused by aging of the sensor is automatically compensated for using an operational timer having an output signal indicative of the total life of the sensor subsequent to its installation on the water heater. In one embodiment of the system, a resistance adjustment signal having a magnitude related in a predetermined manner to the timer output signal is created and added to the sensor resistance output signal. In another embodiment, the timer output signal is used to appropriately adjust the minimum-maximum received sensor signal magnitude range, based on the installed age of the sensor, which will preclude combustion in the appliance. Additionally, in each embodiment thereof the system is provided with an improved initial minimum-maximum sensor signal magnitude range. Other types of shut-off gas sensors may be alternatively utilized.

Abstract: A power vented, gas fired water heater has a main gas burner disposed within a combustion chamber partially bounded by an arrestor plate having a spaced series of flame quenching combustion air inlet openings therein. To provide for a “soft” ignition of extraneous flammable vapors entering the combustion chamber and to limit the build-up of unignited flammable vapors within the combustion chamber during non-demand periods of the water heater, a non-flame type ignition device is disposed within the combustion chamber and operated at least intermittently during such non-demand periods.

Abstract: Fuel fired power vented and natural draft type water heaters are provided with flammable vapor sensors operative to detect flammable vapors exteriorly adjacent the water heater and responsively preclude fuel flow to the burner portion of the water heater. In each water heater a flow tube is extended between the flammable vapor sensor and the draft structure of the water heater and forms a flow path isolated from the combustion chamber of the water heater. In the event that flammable vapors are present exteriorly adjacent the water heater, the forced or natural draft of the water heater creates a biased flow of flammable vapors which is sequentially drawn across the vapor sensor and through the isolated flow path to the draft structure of the water heater.

Abstract: A fuel-fired water heater has a combustion chamber disposed above a wall ucture forming a flow path for combustion air being drawn into the combustion chamber during firing of the fuel burner portion of the water heater. A combustion air shutoff system is incorporated in the water heater and functions to sense an undesirably high firing temperature in the combustion chamber and responsively shut off essentially all further air flow to the combustion chamber and thereby terminate combustion therein. In various disclosed embodiments thereof, the combustion air shutoff system includes a damper member movable between an open position in which its permits air flow through the combustion air flow path, and a closed position which it blocks essentially all further air flow through the combustion air flow path. The damper is releasably held in its open position by a eutectic metal fusible link member positioned exteriorly adjacent an exterior wall of the combustion chamber.

Abstract: An induced draft, fuel-fired upflow furnace is provided with a compact, high efficiency heat exchanger having horizontally spaced apart inlet and outlet manifold structures which are innerconnected by a horizontally spaced series of vertically serpentined, relatively small diameter flow transfer tubes. Larger diameter inlet flow tubes are positioned beneath the balance of the heat exchanger, extend parallel to the transfer tubes, and have upturned discharge ends connected to the underside of the inlet manifold. The heat exchanger is configured so that its total vertically facing peripheral surface area is considerably larger than its total horizontally facing peripheral surface area, thereby significantly reducing undesirable outward heat loss through the vertically extending furnace housing side walls upon burner shut off and increasing the overall efficiency rating of the furnace.

Abstract: To inhibit internal heat exchanger corrosion, the products of combustion from a standing pilot flame in an induced draft, fuel-fired furnace are prevented from migrating through the heat exchanger during idle periods of the furnace by flowing the products of combustion upwardly through a small vent tube into the outlet section of the draft inducer fan, and then into an external exhaust stack, thereby bypassing the heat exchanger. During operation of the draft inducer fan a negative pressure is maintained within the vent tube, to prevent combustion gas outflow therethrough which might otherwise snuff out the pilot flame, by a venturi structure positioned within the draft inducer fan outlet section adjacent its juncture with the vent tube.

Abstract: A compact, high efficiency condensing furnace includes a combustion chamber and a pair of radiators. The temperature of the combustion gases is reduced in one of the radiators to the point at which combustion products condense, thereby extracting the latent heat of vaporization from these combustion products. Each of the radiators has an inlet and an outlet and a baffle between the inlet and outlet to prevent combustion gases from passing directly from the inlet to the outlet. Additional turbulence-providing baffles can be provided within the radiators if desired. A combustion air inlet pipe extends through a recess in the bottom of each radiator to the combustion chamber, and a gas burner tube extends generally concentrically within the combustion air inlet pipe to provide a gas flame within the combustion chamber. A flame spreader plate directs the flame toward the bottom of the combustion chamber.

Abstract: A compact, high efficiency condensing furnace includes a combustion chamber and a pair of radiators. The temperature of the combustion gases is reduced in one of the radiators to the point at which combustion products condense, thereby extracting the latent heat of vaporization from these combustion products. Each of the radiators has an inlet and an outlet and a baffle between the inlet and outlet to prevent combustion gases from passing directly from the inlet to the outlet. Additional turbulence-providing baffles can be provided within the radiators if desired. A combustion air inlet pipe extends through a recess in the bottom of each radiator to the combustion chamber, and a gas burner tube extends generally concentrically within the combustion air inlet pipe to provide a gas flame within the combustion chamber. A flame spreader plate directs the flame toward the bottom of the combustion chamber.

Abstract: A compact, high efficiency condensing furnace includes a combustion chamber and a pair of radiators. The temperature of the combustion gases is reduced in one of the radiators to the point at which combustion products condense, thereby extracting the latent heat of vaporization from these combustion products. Each of the radiators has an inlet and an outlet and a baffle between the inlet and outlet to prevent combustion gases from passing directly from the inlet to the outlet. Additional turbulence-providing baffles can be provided within the radiators if desired. A combustion air inlet pipe extends through a recess in the bottom of each radiator to the combustion chamber, and a gas burner tube extends generally concentrically within the combustion air inlet pipe to provide a gas flame within the combustion chamber. A flame spreader plate directs the flame toward the bottom of the combustion chamber.

Abstract: There is disclosed a voltage multiplier having a capacitor-diode voltage multiplying network which is fed with voltage pulses from a d-c source through a first switching means. Pulses of a second polarity are also supplied through a second switching means to the input of the capacitor-diode voltage multiplier from a second d-c source whose voltage is adjustable to change the voltage of the pulses of second polarity. The switching means are alternately rendered conducting by signals from a control circuit. The second d-c source may be controlled by a voltage comparator which compares the output voltage of the capacitor-diode voltage multiplier to the reference source.