Abstract: A programmable controller includes a hardwired monitor module which connects to the I/O address decoder and the central logic unit of the controller. The monitor module detects malfunctions which cause deviations in the operation of these elements from a prescribed pattern, and in response generates a disabling signal which deenergizes all operating devices on the controlled system. A diagnostic module is also included and is comprised of a set of routines stored in the controller memory which periodically direct the controller to operate according to a prescribed pattern and to indicate deviations from that pattern as a malfunction. Such malfunctions are indicated in a diagnostic register which connects to the monitor module.

Abstract: A programmable controller includes four remotely located input/output interface racks which are connected by cables to an I/O scanner circuit which is centrally located with the controller processor and memory. Input and output data is serially transmitted between the I/O scanner circuit and the interface racks, and fault processors are located in both the I/O scanner circuit and the interface racks to monitor the operation. The fault processors include fault tolerant detector circuits which ignore erroneous transmissions caused by industrial noise, but which initiate a shutdown process when malfunctions occur. The shutdown process is controlled by a programmable disabling circuit which is responsive to program instructions stored in the controller memory to allow independent, quasi-independent, or dependent operation of the machines connected to each of the four interface racks.

Abstract: A programmable sequence controller includes a plurality of I/O modules and a corresponding number of memory modules which are sequentially and continuously addressed by a scanning counter. A step counter selects a set of 16 instructions in each memory module which are sequentially read out by the scanning counter. A logic unit advances the step counter when conditions are met to advance to the next programmed step.