Abstract: An inkjet printhead includes a compact substrate of increased stability and structural integrity to provide a high resolution 600 dot-per-inch nozzle array having a one-half inch swath. A plurality of ink vaporization chambers are respectively aligned with the nozzles in two longitudinal columns, one column extending longitudinally along one edge of the substrate and a second column extending longitudinally along an opposite edge of the substrate, with ink feed channels communicating through an ink passage from an underside of the substrate around both edges of the substrate to the vaporization chambers. The ink feed channels have thereby been eliminated from the central portion of the substrate, and replaced by the ink feed channels at the edges of the substrate.

Abstract: In the preferred embodiment, an inkjet printer includes a replaceable print cartridge which is inserted into a scanning carriage. An ink tube extends from the scanning carriage to a separate ink supply located within the printer. A fluid interconnect on the print cartridge connects to a fluid interconnect on the carriage when the print cartridge is inserted into the carriage to complete the fluid connection between the external ink supply and the print cartridge. In one embodiment, the fluid interconnection is made between the print cartridge and the ink tube simply by placing the print cartridge into a stall in the scanning carriage. A flexible ink conduit is connected to the fluid interconnect on the carriage to enable the fluid interconnect to have a degree of movement to allow precise alignment with the fluid interconnect on the print cartridge. A pressure regulator, which may be internal or external to the print cartridge, regulates the flow of ink from the external ink supply to the print cartridge.

Abstract: Described is a printing system including a first array of ink ejection elements formed on a first substrate surface for ejecting droplets of a first ink, a second array of ink ejection elements formed on a second substrate surface for ejecting droplets of a second ink, a memory element associated with the first and second arrays of ink ejection elements contains parameters that relate droplet ejection characteristics of the first and second array of ink ejection elements. The droplet ejection characteristics may contain ink ejection alignment data that enables the calculation of the relative alignment between the first and second arrays of ink ejection elements such that droplets of the first ink can be effectively aligned with droplets of the second ink. Also, ink droplet volume data enables the calculation of the relative drop volume between the first and second arrays of ink ejection elements such that the printing system can provide hue control.

Abstract: In one embodiment, an air purge apparatus includes a first station and a second station. The print cartridge is mounted in the first station with its nozzles facing downward. The first station includes a bellows, or any other pump, for pressurizing a diaphragm internal to a regulator-based inkjet print cartridge. This opens a regulator valve which allows air to be purged out of the print cartridge body. The print cartridge is then positioned in the second station with its nozzles facing upwards. The second station includes a pump for supplying a negative pressure to the nozzles of the print cartridge so as to purge air from the manifold of the print cartridge. In another embodiment, the stations are deleted, and the print cartridge is held in place manually. A syringe may be used for the pressure source. In another embodiment, ink at a high pressure is supplied to an ink inlet port of the print cartridge to open the regulator valve and to purge air through the nozzles.

Abstract: In the preferred embodiment, an inkjet printer includes a replaceable print cartridge which is inserted into a scanning carriage. An ink tube extends from the scanning carriage to a separate ink supply located within the printer. A fluid interconnect on the print cartridge connects to a fluid interconnect on the carriage when the print cartridge is inserted into the carriage to complete the fluid connection between the external ink supply and the print cartridge. In one embodiment, the fluid interconnection is made between the print cartridge and the ink tube simply by placing the print cartridge into a stall in the scanning carriage. A pressure regulator, which may be internal or external to the print cartridge, regulates the flow of ink from the external ink supply to the print cartridge. The external ink supply may be pressurized or non-pressurized.

Abstract: In the preferred embodiment, an inkjet printer includes a replaceable print cartridge which is inserted into a scanning carriage. An ink tube extends from the scanning carriage to a separate ink supply located within the printer. A fluid interconnect on the print cartridge connects to a fluid interconnect on the carriage when the print cartridge is inserted into the carriage to complete the fluid connection between the external ink supply and the print cartridge. In one embodiment, the fluid interconnection is made between the print cartridge and the ink tube simply by placing the print cartridge into a stall in the scanning carriage. A pressure regulator, which may be internal or external to the print cartridge, regulates the flow of ink from the external ink supply to the print cartridge. The external ink supply may be pressurized or non-pressurized.

Abstract: The present invention is an ink container for use in an ink jet printing system. The printing system has a printhead under control of printing system electronics and an ink container receiving station for providing ink to the printhead. The replaceable ink container includes a plurality of container interfacing features positioned on the ink container to engage corresponding ink container receiving station interfacing features. The ink container interfacing features are disposed and arranged to allow a plurality of different sizes of the ink container to be installed at a particular location of the receiving station. The ink container also includes an information storage device that provides information indicative of a volume of ink contained in said ink container.

Abstract: This invention provides an improved ink flow path between an ink reservoir and vaporization chambers in an inkjet printhead. In the preferred embodiment, a barrier layer containing ink channels and vaporization chambers is located between a rectangular substrate and a nozzle member containing an array of orifices. The substrate contains two linear arrays of heater elements, and each orifice in the nozzle member is associated with a vaporization chamber and heater element. The ink channels in the barrier layer have ink entrances generally running along two opposite edges of the substrate so that ink flowing around the edges of the substrate gain access to the ink channels and to the vaporization chambers.

Abstract: An inkjet drop ejection system comprises a combination of printhead components and ink, mutually tuned to maximize operating characteristics of the printhead and print quality and dry time of the ink. Use of a short shelf (distance from ink source to ink firing element), on the order of 55 microns, provides a very high speed refill. However, it is a characteristic of high speed refill that it has a tendency for being over-damped. To provide the requisite damping, the ink should have a viscosity greater than about 2 cp. In this way, the ink and architecture work together to provide a tuned system that enables stable operation at high frequencies. One advantage of the combination of a pigment and a dispersant in the ink is the resultant higher viscosity provided. The high speed would be of little value if the ink did not have a fast enough rate of drying. This is accomplished by the addition of alcohols or alcohol(s) and surfactant(s) to the ink.

Abstract: A method of attaching an ink-jet printhead assembly to the headland region of an ink-jet pen cartridge to form a leak-proof seal without the use of any externally applied adhesive material. The cartridge includes a frame structure fabricated of a rigid plastic frame member formed of a first plastic material and a polymeric second material molded to the frame member. A headland region is defined at the tip of a snout region of the cartridge. An ink reservoir is connected through a standpipe defined by the rigid frame material with the headland region. The second plastic material defines a printhead assembly support structure which circumscribes a printhead and the stand-pipe. The printhead assembly is attached to the support structure after alignment by heatstaking the printhead assembly to the second plastic material defining the support structure.

Abstract: In a inkjet print cartridge ink flows from the reservoir around the edge of the silicon substrate before being ejected out of the nozzles. During operation, warm thermal boundary layers of ink form adjacent the substrate and dissolved gases in the thermal boundary layer of the ink form the bubbles. If the bubbles to grow larger than the diameter of subsequent ink passageways these bubbles choke the flow of ink to the vaporization chambers. This results in causing some of the nozzles of the printhead to become temporarily inoperable. The disclosure describes a method of avoiding such a malfunction in a liquid inkjet printing system by providing a method for reducing residual air bubbles in an inkjet print cartridge by flushing the empty cartridge by passing carbon dioxide through the fill port or the ink ejection nozzles prior to filling the print cartridge with ink and thereby eliminating residual air bubbles from the print cartridge when the print cartridge is filled with ink.

Abstract: In a preferred embodiment, the ink reservoir in a print cartridge consists of a spring-loaded collapsible ink bag, where the spring urges the sides of the ink bag apart and thus maintains a negative pressure within the ink bag relative to ambient pressure. An ink refill system containing a supply of ink has a valve with a connector portion which is engageable with the connector portion of the print cartridge refill valve. When the valves are connected, the negative pressure within the print cartridge ink bag draws the ink from the ink refill system reservoir into the ink bag until the ink bag is substantially full. The print cartridge is then removed from the ink refill system. The mechanical coupling initially created between the two valves acts to pull the two valves closed as the print cartridge is pulled from the ink refill system. Once the two valves are closed, further pulling of the print cartridge releases the mechanical coupling, and the print cartridge may now be reused.

Abstract: A method of attaching an ink-jet printhead assembly to the headland region of an ink-jet pen cartridge. The cartridge includes a frame structure fabricated of a rigid plastic frame member formed of a first plastic material and a polymeric second material molded to the frame member. A headland region is defined at the tip of a snout region of the cartridge. The second plastic material forms a compliant beam at the headland region. The printhead assembly includes a dielectric layer and a printhead die. The printhead assembly is attached to the headland region after alignment by attaching the dielectric layer of the assembly to the compliant beam formed by the second plastic material. As the pen is subjected to temperature extremes, and the first plastic material expands or shrinks more than the cover layer and flexible interconnection circuit materials, the compliant beam flexes, reducing stresses which can lead to pen failures.

Abstract: An ink-jet pen cartridge having a frame structure fabricated of a rigid plastic frame member formed of a first plastic material and an elastomeric second material. The cartridge includes an ink reservoir and an ink-jet printhead mounted to a headland region defined at the tip of a snout region of the cartridge. The ink reservoir is connected through a standpipe defined by the rigid frame material with the printhead. The second plastic material coats the inner surface of the standpipe and the headland region, to eliminate a joint at which the first and second plastic material meet in the ink path between the ink reservoir and the printhead. This eliminates a leak risk at such a joint.

Abstract: An ink delivery system for an ink jet printing system having a printhead for ejecting droplets of ink, the printhead receiving ink at a controlled pressure, the controlled pressure having a specified pressure range that assures stable printhead operation which includes a replaceable ink supply removeably mounted in an ink supply station, and a controllable valve. The valve inlet is in fluid communication with the replaceable ink supply. An accumulator in fluid communication with the valve outlet and the printhead has a sensor coupled to the accumulator to sense the state of the accumulator. A controller electrically coupled to the sensor and electrically coupled to the controllable valve opens and closes the valve in response to the state of the accumulator.

Abstract: An inkjet drop ejection system comprises a combination of printhead components and ink, mutually tuned to maximize operating characteristics of the printhead and print quality and dry time of the ink. Use of a short shelf (distance from ink source to ink firing element), on the order of 55 microns, provides a very high speed refill. However, it is a characteristic of high speed refill that it has a tendency for being overdamped. To provide the requisite damping, the ink should have a viscosity greater than about 2 cp. In this way, the ink and architecture work together to provide a tuned system that enables stable operation at high frequencies. One advantage of the combination of a pigment and a dispersant in the ink is the resultant higher viscosity provided. The high speed would be of little value if the ink did not have a fast enough rate of drying. This is accomplished by the addition of alcohols or alcohol(s) and surfactant(s) to the ink.

Abstract: A replaceable ink cartridge for an ink jet printer having an ink supply station with an ink receptacle and an electric connector. The cartridge includes a chassis removable from the ink supply station, and having an ink passage and an electrical connector connectable to the printer's electric connector. An ink reservoir is removably connected to the chassis, and has a chamber containing a supply of ink. The reservoir has an ink outlet registered with the ink passage, and the chassis has an ink level annunciator connected to the cartridge's electrical connector, for generating a signal to enable printing after the ink reservoir is depleted and replaced with a second reservoir.

Abstract: The present invention is a replaceable ink container for use with a printing apparatus. The printing apparatus of the type having out of ink detection. The replaceable ink container includes a fluid reservoir having an outlet. The outlet is configured for connection to a fluid inlet associated with the printing apparatus. Also included in the replaceable ink container is an actuator engagement device for engaging an actuator associated with the printing apparatus. The actuator is of the type that is movable between a first position wherein an out of ink signal is generated and a second position. The actuator engagement device is disposed and arranged to engage the actuator to prevent movement of the actuator from the second position to the first position thereby preventing the out of ink signal.

Abstract: A printer/copier apparatus is adapted to receive a replacement ink cartridge that is employed during the printing/copying operation. The apparatus includes a receptacle with a first connector that is coupled to a processor which controls operation of the apparatus. The cartridge includes a second connector which mates with the first connector and a serial access memory that is connected to the second connector. Data transfers are enabled both from and to the memory to enable access and modification of data stored therein that is indicative of cartridge usage, calibration, and to parameters for controlling operation of the apparatus. The invention is applicable to replaceable apparatus used with laser and ink jet printers, copiers, etc.

Abstract: A printing system includes a replaceable cartridge for housing a supply of consumable marking media. The cartridge includes a cartridge memory for recording printing system-related parameters, including marking media parameters. A replaceable printing device, such as an ink jet head, includes a printhead memory for recording printing device-related parameters. A processor is coupled to the cartridge memory, the printhead memory and is responsive to parameters read from both memories to derive printing system function control values that are dependent upon one or more marking media parameters from the cartridge memory and one or more parameters from the printhead memory. The processor is thus able (in the case of an ink jet printing system) to determine a current ink supply value from a cumulative usage value stored on the cartridge memory and a drop volume parameter stored on the printhead memory.