Abstract: An axial impeller has blades formed from sheet metal blanks that are configured from taking a desired impeller blade and mathematically “unwinding” the blade to its flat counterpart. Preferably, the impeller blade is formed from a single rolling operation. The result of a thin, elongate blade, preferably having a trailing edge that defines a helix with rearwardly skewed, forwardly raked blades, provides an efficient impeller having good anti-ragging properties.

Abstract: An axial impeller has blades formed from sheet metal blanks that are configured from taking a desired impeller blade and mathematically “unwinding” the blade to its flat counterpart. Preferably, the impeller blade is formed from a single rolling operation. The result of a thin, elongate blade, preferably having a trailing edge that defines a helix with rearwardly skewed, forwardly raked blades, provides an efficient impeller having good anti-ragging properties.

Abstract: An axial impeller has blades formed from sheet metal blanks that are configured from taking a desired impeller blade and mathematically “unwinding” the blade to its flat counterpart. Preferably, the impeller blade is formed from a single rolling operation. The result of a thin, elongate blade, preferably having a trailing edge that defines a helix with rearwardly skewed, forwardly raked blades, provides an efficient impeller having good anti-ragging properties.

Abstract: An axial impeller has blades formed from sheet metal blanks that are configured from taking a desired impeller blade and mathematically “unwinding” the blade to its flat counterpart. Preferably, the impeller blade is formed from a single rolling operation. The result of a thin, elongate blade, preferably having a trailing edge that defines a helix with rearwardly skewed, forwardly raked blades, provides an efficient impeller having good anti-ragging properties.

Abstract: A crystallizer system for forming solid crystals includes a vessel defining a cylindrical sidewall, a sparge device located at a bottom of the vessel, a plurality of impellers attached to a shaft, and a plurality of redistribution funnel assemblies vertically spaced apart. Each funnel assembly may be positioned underneath a respective impeller of the plurality of impellers. Each funnel assembly may include a funnel, a disc attached to the shaft such that the disc rotates with the impellers, and a channel extending radially inward from a location near the sidewall. The channel may be adapted to direct gas bubbles from the sidewall to a location near blade outer edges of the respective impeller A lower edge of the funnel and the disc may define a lower gap therebetween, such that solid particles falling from within the funnel are directed out of the lower gap when the disc is rotated.

Abstract: A crystallizer system for forming solid crystals includes a vessel defining a cylindrical sidewall, a sparge device located at a bottom of the vessel, a plurality of impellers attached to a shaft, and a plurality of redistribution funnel assemblies vertically spaced apart. Each funnel assembly may be positioned underneath a respective impeller of the plurality of impellers. Each funnel assembly may include a funnel, a disc attached to the shaft such that the disc rotates with the impellers, and a channel extending radially inward from a location near the sidewall. The channel may be adapted to direct gas bubbles from the sidewall to a location near blade outer edges of the respective impeller A lower edge of the funnel and the disc may define a lower gap therebetween, such that solid particles falling from within the funnel are directed out of the lower gap when the disc is rotated.

Abstract: A system for introducing air into a slurry in a flue gas desulphurization process includes a stationary lance and an impeller. The lance include an outlet portion and a vane assembly. The outlet directs air away from the impeller. The vane assembly may produce turbulence and may convert a portion of the swirling flow from the impeller into longitudinal flow.

Abstract: A system for introducing air into a slurry in a flue gas desulphurization process includes a stationary lance and an impeller. The lance include an outlet portion and a vane assembly. The outlet directs air away from the impeller. The vane assembly may produce turbulence and may convert a portion of the swirling flow from the impeller into longitudinal flow.

Abstract: One or more mixing impellers is carried on a driving shaft received in a mixing vessel. Impeller blades are angularly and/or axially distributed on the shaft and can be single staggered axially-spaced blades or groups of two or more placed angularly around the shaft, e.g., diametrically opposite. Each blade has a radially inner flat plate sloped to produce axial flow, preferably at about 15° from parallel to the rotation axis. An outer plate is joined to the inner plate at a bend line with an angle of about 20° located at about 70% of the outside diameter of the impeller path.

Abstract: One or more mixing impellers is carried on a driving shaft received in a mixing vessel. Impeller blades are angularly and/or axially distributed on the shaft and can be single staggered axially-spaced blades or groups of two or more placed angularly around the shaft, e.g., diametrically opposite. Each blade has a radially inner flat plate sloped to produce axial flow, preferably at about 15° from parallel to the rotation axis. An outer plate is joined to the inner plate at a bend line with an angle of about 20° located at about 70% of the outside diameter of the impeller path.

Abstract: A mixing apparatus has a tank for holding a material to be mixed, a drive shaft rotatable in the tank, a radially inner impeller on the drive shaft with blades pitched to produce axial flow of the material in a first direction, and a radially outer impeller with blades pitched to produce axial flow in an opposite direction. The radially inner impeller can be a high solidity impeller disposed in a preferably-stationary flow shield occupying a portion of a circumference between the inner and outer impellers, and providing a barrier between the material flowing axially in opposite directions while leaving spaces for recirculation of material by radial flow at the ends of the opposite axial flows. The outer impeller can be coupled to the drive shaft by connecting members protruding radially through axial spaces provided in or around the flow shield. Baffles are fixed in the tank and support the flow shield.

Abstract: A high solidity impeller has a number of equally spaced blades, each formed from a sheet that is bent to a continuous cylindrical curve along a roll axis that lags (in the rotation direction) the radius at which the blade is attached to the shaft. The blade also is pitched by rotation around the radius, i.e., the leading edge is raised in the flow direction and the trailing edge is lowered. The roll axis preferably lags the radius by 45.degree.. This arrangement provides a good approximation of a true hydrofoil and results in an excellent reconciliation between interests of material and manufacturing cost vs. pumping efficiency. The blades can be formed by rolling asymmetrically shaped contours cut from a flat sheet. A base member and preferably a connecting arm couple each blade to the shaft. The base member abuts the rolled contour along surfaces referenced to the roll axis, which surfaces can be used as a reference for rolling.