Abstract: Methods of performing a startup of an oxidative coupling of methane reaction to produce C2+ hydrocarbons are described. The methods can include incrementally varying startup parameters of the oxidative methane reactor and using the feed gas as a coolant such that high C2+ hydrocarbon selectivity is achieved.

Abstract: Disclosed herein are systems and processes for the conversion of a methane feedstock to C2+ hydrocarbons.

Abstract: Methods of performing a startup of an oxidative coupling of methane reaction to produce C2+ hydrocarbons are described. The methods can include incrementally varying startup parameters of the oxidative methane reactor and using the feed gas as a coolant such that high C2+ hydrocarbon selectivity is achieved.

Abstract: The invention relates to a catalyst composition, suitable for producing ethylene and other commercially high value C2+ hydrocarbons from methane. The composition contains a silver promoted mixed metal catalyst composition comprising at least two rare earth elements and an alkaline rare earth metal element. The catalyst composition has high catalyst activity and enables oxidative coupling of methane reactions to be conducted at a low reactor temperature while retaining sufficient catalyst selectivity. The invention further provides a method for preparing such a catalyst composition and a process for producing C2+ hydrocarbons, using such a catalyst composition.

Abstract: Methods of performing a startup of an oxidative coupling of methane reaction to produce C2+ hydrocarbons are described. The methods can include incrementally varying startup parameters of the oxidative methane reactor and using the feed gas as a coolant such that high C2+ hydrocarbon selectivity is achieved.

Abstract: A supported oxidative coupling of methane (OCM) catalyst comprising a support and an OCM catalytic composition characterized by the general formula AaZbEcDdOx; wherein A is an alkaline earth metal; wherein Z is a first rare earth element; wherein E is a second rare earth element; wherein D is a redox agent or a third rare earth element; wherein the first rare earth element, the second rare earth element, and the third rare earth element, when present, are not the same; wherein a is 1.0; wherein b is from about 0.1 to about 10.0; wherein c is from about 0.1 to about 10.0; wherein d is from about 0 to about 10.0; and wherein x balances the oxidation states.

Abstract: A catalyst composition, suitable for producing ethylene and other C2+ hydrocarbons from methane. The composition includes a blended product of two distinct catalyst components, blended at such synergistic proportions, that results in a catalyst having high C2+ hydrocarbon selectivity while maintaining an overall sufficient catalyst activity and low ethyne selectivity. Methods for preparing such a catalyst composition and a process for producing C2+ hydrocarbons using such a catalyst composition are provided.

Abstract: A metal oxide catalyst capable of catalyzing an oxidative coupling of methane reaction is described. The metal oxide catalyst includes a lanthanum (La) cerium (Ce) metal oxide and further including a lanthanum hydroxide (La(OH)3) crystalline phase. The catalyst is capable of catalyzing the production of C2+ hydrocarbons from methane and oxygen. Methods and systems of using the metal oxide catalyst to produce C2+ hydrocarbons from a reactant gas are also described.

Abstract: Disclosed is a supported catalyst and methods to prepare and use the supported catalyst in an oxidative coupling of methane (OCM) reaction. The supported catalyst can contain MnWO4 or MnWO4 nanostructures that are in contact with the surface of a sodium containing silicon dioxide support material. The supported MnWO4 catalyst can have an active MnWO4 crystal phase.

Abstract: Disclosed is a process for producing C2+ hydrocarbons, and systems for implementing the process, that includes providing a reactant feed that includes methane and an oxygen containing gas to a first reaction zone, wherein the temperature of the reactant feed is less than 700° C. contacting the reactant feed with a first catalyst capable of catalyzing an oxidative coupling of methane reaction (OCM) to produce a first product stream that includes C2+ hydrocarbons and heat, and contacting the first product stream with a second catalyst capable of catalyzing an OCM reaction to produce a second product stream that includes C2+ hydrocarbons, wherein the produced heat is at least partially used to heat the first product stream prior to or during contact with the second catalyst, wherein the amount of C2+ hydrocarbons in the second product stream is greater than the amount of C2+ hydrocarbons in the first product stream.

Abstract: Methods of performing a startup of an oxidative coupling of methane reaction to produce C2+ hydrocarbons are described. The methods can include incrementally varying startup parameters of the oxidative methane reactor and using the feed gas as a coolant such that high C2+ hydrocarbon selectivity is achieved.

Abstract: An oxidative coupling of methane (OCM) catalyst composition comprising one or more oxides doped with Ag; wherein one or more oxides comprises a single metal oxide, mixtures of single metal oxides, a mixed metal oxide, mixtures of mixed metal oxides, or combinations thereof; and wherein one or more oxides is not La2O3 alone. A method of making an OCM catalyst composition comprising calcining one or more oxides and/or oxide precursors to form one or more calcined oxides, wherein the one or more oxides comprises a single metal oxide, mixtures of single metal oxides, a mixed metal oxide, mixtures of mixed metal oxides, or combinations thereof, wherein the one or more oxides is not La2O3 alone, and wherein the oxide precursors comprise oxides, nitrates, carbonates, hydroxides, or combinations thereof; doping the one or more calcined oxides with Ag to form the OCM catalyst composition; and thermally treating the OCM catalyst composition.

Abstract: A catalytic material for oxidative coupling of methane includes: a catalyst with the formula AaBbCcOx, wherein: A is selected from alkaline earth metals; B and C are selected from rare earth metals, and wherein B and C are different rare earth metals; and the oxide of at least A, B, and C has basic, redox, or both basic and redox properties, and wherein the elements A, B, and C are selected to create a synergistic effect whereby the catalytic material provides an oxygen conversion of greater than or equal to 50% and a C2+ selectivity of greater than or equal to 70%, and wherein the catalyst provides the oxygen conversion and selectivity at a temperature of 797° F. (425° C.) or greater. The catalyst can be used in an oxidative coupling of methane reactor at lower feed temperatures compared to other catalysts.

Abstract: An OCM catalyst composition characterized by general formula AaLabEcDdOx; wherein A is an alkaline earth metal; wherein E is a first rare earth element; wherein D is a redox agent or a second rare earth element; wherein the first rare earth element and second rare earth element are different; wherein a is 1.0; wherein b is 0.01-10.0; wherein c is 0-10.0; wherein d is 0-10.0; and wherein x balances the oxidation states. The alkaline earth metal is selected from the group consisting of Mg, Ca, Sr, Ba, and combinations thereof. The first rare earth element and the second rare earth element can each independently be selected from the group consisting of Sc, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Y, Tb, Dy, Ho, Er, Tm, Yb, Lu, and combinations thereof. The redox agent is selected from the group consisting of Mn, W, Bi, Sb, Sn, Ce, Pr, and combinations thereof.

Abstract: A method of selecting a stable mixed metal oxide catalyst for an oxidative coupling of methane (OCM) reaction is disclosed. The method may include, obtaining a mixed metal oxide material having catalytically active metal oxides for the OCM reaction and identifying the Tammann temperature (TTam) of at least one of the catalytically active metals oxides of the mixed metal oxide material. The method further includes selecting the mixed metal oxide material for use as a catalyst in the OCM reaction if the at least one catalytically active metal oxides present in the mixed metal oxide material has a TTam greater than a predetermined temperature.

Abstract: A mixed oxide catalyst for the oxidative coupling of methane can include a catalyst with the formula AaBbCcDdOx, wherein: element A is selected from alkaline earth metals; elements B and C are selected from rare earth metals, and wherein elements B and C are different rare earth metals; the oxide of at least one of A, B, C, and D has basic properties; the oxide of at least one of A, B, C, and D has redox properties; and elements A, B, C, and D are selected to create a synergistic effect whereby the catalytic material provides a methane conversion of greater than or equal to 15% and a C2+ selectivity of greater than or equal to 70%. Systems and methods can include contacting the catalyst with methane and oxygen and purifying or collecting C2| products.

Abstract: A process for producing ethylene and syngas comprising reacting, via OCM, first reactant mixture (CH4&O2) in first reaction zone comprising OCM catalyst to produce first product mixture comprising ethylene, ethane, hydrogen, CO2, CO, and unreacted methane; introducing second reactant mixture comprising first product mixture to second reaction zone excluding catalyst to produce second product mixture comprising ethylene, ethane, hydrogen, CO, CO2, and unreacted methane, wherein a common reactor comprises both the first and second reaction zones, wherein ethane of second reactant mixture undergoes cracking to ethylene, wherein CO2 of second reactant mixture undergoes hydrogenation to CO, and wherein an amount of ethylene in the second product mixture is greater than in the first product mixture; recovering methane stream, ethane stream, CO2 stream, ethylene stream, and syngas stream (CO&H2) from the second product mixture; and recycling the ethane stream and the carbon dioxide stream to second reaction

Abstract: An oxidative coupling of methane (OCM) catalyst composition comprising (i) Sr—Ce—Yb—O perovskite; and (ii) one or more oxides of a metal selected from the group consisting of strontium (Sr), cerium (Ce), and ytterbium (Yb), wherein the one or more oxides comprises a single metal oxide, mixtures of single metal oxides, a mixed metal oxide, mixtures of mixed metal oxides, mixtures of single metal oxides and mixed metal oxides, or combinations thereof.

Abstract: An oxidative coupling of methane (OCM) catalyst composition characterized by the overall general formula Sr1.0CeaYbbOc, wherein a is from about 0.01 to about 2.0, wherein b is from about 0.01 to about 2.0, wherein the sum (a+b) is not 1.0, and wherein c balances the oxidation states. A method of making an oxidative coupling of methane (OCM) catalyst composition comprising (a) forming an oxide precursor mixture, wherein the oxide precursor mixture comprises one or more compounds comprising a Sr cation, one or more compounds comprising a Ce cation, and one or more compounds comprising a Yb cation, and wherein the oxide precursor mixture is characterized by a molar ratio of Sr:(Ce+Yb) that is not about 1:1, and (b) calcining at least a portion of the oxide precursor mixture to form the OCM catalyst composition, wherein the OCM catalyst composition comprises Sr—Ce—Yb—O perovskite in an amount of less than about 75.0 wt. %.

Abstract: A method of producing C2+ and higher hydrocarbons includes: (a) introducing a reactant mixture to a reactor having an oxidative coupling catalyst disposed therein, the reactant mixture including methane, oxygen, and hydrogen; (b) operating the reactor under such conditions that at least some of the methane of the reactant mixture undergoes an oxidative coupling reaction that gives rise to a product mixture that includes unreacted methane and primary products, the primary products including C2+ hydrocarbons; and (c) recovering at least a portion of the product mixture.