Abstract: The present invention relates to catalysts, catalyst systems, and processes for the production of valuable light olefins, such as C2-C4 olefins (ethylene, propylene, and/or butenes) from paraffinic hydrocarbons, such as propane, through dehydrogenation and metathesis. Some particular aspects relate to the discovery of non-precious metal catalysts and catalyst systems utilizing such catalysts, for example in the case of being in an admixture with a metathesis catalyst, which advantageously exhibit high performance in terms of activity, selectivity, and stability. Other advantages can include a reduced production of byproducts (e.g., methane and ethane) that result from undesired side reactions, in addition to benefits that may be attained through the addition of a sulfur-bearing compound (e.g., H2S).

Abstract: The present invention relates to a hydrocarbon conversion catalyst system comprising: a first composition comprising a dehydrogenation active metal on a solid support; and a second composition comprising a transition metal on an inorganic support and a hydrocarbon conversion process utilizing the hydrocarbon conversion catalyst system.

Abstract: The present invention relates to catalysts, catalyst systems, and processes for the production of valuable light olefins, such as ethylene, from paraffinic hydrocarbons, such as propane, through dehydrogenation and metathesis. The contacting state between dehydrogenation and metathesis catalysts can advantageously be manipulated using an inert or relatively inert coating or outer shell that provides a degree of physical separation between catalytically active centers or inner cores. This has been discovered to significantly increase olefin selectivity (i.e., reduce undesired hydrogenation/hydrogenolysis side reactions) without an appreciable paraffin conversion deficit, such that the overall yield of desired olefinic hydrocarbons such as ethylene is thereby significantly increased.

Abstract: The present invention relates to a hydrocarbon conversion catalyst system comprising: a first composition comprising a dehydrogenation active metal on a solid support; and a second composition comprising a transition metal on an inorganic support and a hydrocarbon conversion process utilizing the hydrocarbon conversion catalyst system.

Abstract: The present invention relates to a hydrocarbon conversion catalyst comprising i) a catalyst, in oxidic form, metals M1, M2, M3 and M4, wherein: M1 is selected from Si, Al, Zr, and mixtures thereof; M2 is selected from Pt, Cr, and mixtures thereof; M3 is selected from W, Mo, Re and mixtures thereof; M4 is selected from Sn, K, Y, Yb and mixtures thereof; and ii) a hydrogen scavenger selected from at least one alkali and/or alkaline earth metal derivative, preferably in metallic, hydride, salt, complex or alloy form; as well as a hydrocarbon conversion process utilizing this catalyst.

Abstract: The present invention relates to a process for conversion of a hydrocarbon feed comprising saturated hydrocarbon compounds to olefin products comprising contacting a hydrocarbon feed stream with a catalyst in an oxidic form of the formula M1M2M3M4O comprising metals M1, M2, M3 and M4, wherein: M1 is selected from Si, Al, Zr, and mixtures thereof; M2 is selected from Pt, Cr, and mixtures thereof; M3 is selected from W, Mo, Re, and mixtures thereof; and M4 is selected from Sn, K, Y, Yb and mixtures thereof; wherein: mass fraction of M1 is in the range of 0.1 to 0.8; mass fraction of M2 is in the range of 0.001 to 0.2; mass fraction of M3 is in the range of 0.001 to 0.2; mass fraction of M4 is in the range of 0.0001 to 0.2; and mass fraction of oxygen is in the range of 0.1 to 0.8.

Abstract: The invention relates to a process for converting paraffin to olefin comprising the following steps: (a) providing a hydrocarbon feedstock containing at least one paraffin having 1 to 12 carbon atoms and at least one olefin having 2 to 12 carbon atoms; (b) providing a catalyst containing at least one Group VIA and/or Group VIIA transition metal on a solid support; (c) pretreating the catalyst by contacting the catalyst with at least one reducing gas and at least one oxidizing gas; and (d) contacting the hydrocarbon feedstock and the pretreated catalyst at a temperature in the range of 200° C. to 600° C., preferably 320° C. to 450° C. and to a catalyst for use therein.

Abstract: The invention relates to a process for converting paraffin to olefin comprising the following steps: (a) providing a hydrocarbon feedstock containing at least one paraffin having 1 to 12 carbon atoms and at least one olefin having 2 to 12 carbon atoms; (b) providing a catalyst containing at least one Group VIA and/or Group VIIA transition metal on a solid support; (c) pretreating the catalyst by contacting the catalyst with at least one reducing gas and at least one oxidizing gas; and (d) contacting the by hydrocarbon feedstock and the pretreated catalyst at a temperature in the range of 200° C. to 600° C., preferably 320° C. to 450° C. and to a catalyst for use therein.

Abstract: The present invention relates to a hydrocarbon conversion catalyst comprising i) a catalyst, in oxidic form, metals M1, M2, M3 and M4, wherein: M1 is selected from Si, Al, Zr, and mixtures thereof; M2 is selected from Pt, Cr, and mixtures thereof; M3 is selected from W, Mo, Re and mixtures thereof; M4 is selected from Sn, K, Y, Yb and mixtures thereof; and ii) a hydrogen scavenger selected from at least one alkali and/or alkaline earth metal derivative, preferably in metallic, hydride, salt, complex or alloy form; as well as a hydrocarbon conversion process utilizing this catalyst.

Abstract: The present invention relates to catalyst comprising at least one transition metal selected from Group VIA and Group VITA metals and a support containing a mixture of 0.1 to 60 percent by weight of zeolite, based on total weight of the support, with at least one other inorganic or organic material, wherein the at least one other inorganic or organic material is selected from silicon dioxide, titanium dioxide, zirconium dioxide and activated carbon, preferably silicon dioxide; and a process for olefin metathesis utilizing that catalyst.

Abstract: The present invention relates to a process for conversion of a hydrocarbon feed comprising saturated hydrocarbon compounds to olefin products comprising contacting a hydrocarbon feed stream with a catalyst in an oxidic form of the formula M1M2M3M4O comprising metals M1, M2, M3 and M4, wherein: M1 is selected from Si, Al, Zr, and mixtures thereof; M2 is selected from Pt, Cr, and mixtures thereof; M3 is selected from W, Mo, Re, and mixtures thereof; and M4 is selected from Sn, K, Y, Yb and mixtures thereof; wherein: mass fraction of M1 is in the range of 0.1 to 0.8; mass fraction of M2 is in the range of 0.001 to 0.2; mass fraction of M3 is in the range of 0.001 to 0.2; mass fraction of M4 is in the range of 0.0001 to 0.2; and mass fraction of oxygen is in the range of 0.1 to 0.8.

Abstract: The present invention relates to catalyst comprising at least one transition metal selected from Group VIA and Group VITA metals and a support containing a mixture of 0.1 to 60 percent by weight of zeolite, based on total weight of the support, with at least one other inorganic or organic material, wherein the at least one other inorganic or organic material is selected from silicon dioxide, titanium dioxide, zirconium dioxide and activated carbon, preferably silicon dioxide; and a process for olefin metathesis utilizing that catalyst.

Abstract: The invention relates to a process for converting paraffin to olefin comprising the following steps: (a) providing a hydrocarbon feedstock containing at least one paraffin having 1 to 12 carbon atoms and at least one olefin having 2 to 12 carbon atoms; (b) providing a catalyst containing at least one Group VIA and/or Group VIIA transition metal on a solid support; (c) pretreating the catalyst by contacting the catalyst with at least one reducing gas and at least one oxidizing gas; and (d) contacting the hydrocarbon feedstock and the pretreated catalyst at a temperature in the range of 200° C. to 600° C., preferably 320° C. to 450° C. and to a catalyst for use therein.

Abstract: The invention relates to a process for converting paraffin to olefin comprising the following steps: (a) providing a hydrocarbon feedstock containing at least one paraffin having 1 to 12 carbon atoms and at least one olefin having 2 to 12 carbon atoms; (b) providing a catalyst containing at least one Group VIA and/or Group VIIA transition metal on a solid support; (c) pretreating the catalyst by contacting the catalyst with at least one reducing gas and at least one oxidizing gas; and (d) contacting the by hydrocarbon feedstock and the pretreated catalyst at a temperature in the range of 200° C. to 600° C., preferably 320° C. to 450° C. and to a catalyst for use therein.

Abstract: The invention relates to a process for converting paraffin to olefin comprising the following steps: (a) providing a hydrocarbon feedstock containing at least one paraffin having 1 to 12 carbon atoms and at least one olefin having 2 to 12 carbon atoms; (b) providing a catalyst containing at least one Group VIA and/or Group VIIA transition metal on a solid support; (c) pretreating the catalyst by contacting the catalyst with at least one reducing gas and at least one oxidizing gas; and (d) contacting the by hydrocarbon feedstock and the pretreated catalyst at a temperature in the range of 200° C. to 600° C., preferably 320° C. to 450° C. and to a catalyst for use therein.