Abstract: The amount of time required to perform ink drop detections may be substantially reduced by characterizing which nozzles stand a greater likelihood of failure and by performing drop detections more frequently on those nozzles as compared to nozzles that have been identified as having less of a risk of failure. Continuous drop detection on those nozzles that have been identified as standing less of a risk of failure may be substantially omitted, without negatively impacting the quality of a printed output in a substantial manner. By selectively performing drop detections on those nozzles that stand a greater likelihood of failure, it may be possible to both reduce the amount of time required to test the nozzles as well as substantially any negative impact on print quality caused by these nozzles. The characterization of the nozzles as standing a greater likelihood of failure may be based upon the selected printmode.

Abstract: A system and method for substantially optimizing print quality or throughput based upon user preferences through use of a left spittoon to perform servicing operations on the printhead of a printer. By virtue of the fact that print quality is inversely proportional to throughput, sacrificing one aspect yields an improvement in the other aspect. When a certain printmode is selected, e.g., draft, print, or the like, the throughput associated with printing according to the selected printmode may vary. Accordingly, a user may select to improve either the print quality, the throughput, or a combination thereof through implementation of the auxiliary spittoon to perform servicing operations on the printhead at various times during a printing operation.

Abstract: A removable service module in a printer service station periodically interacts with a print cartridge, and is sized for proper installation in a matching service carriage slot. Upper and lower boundary guides on the service carriage prevent an unmatched or wrongly positioned service module from fitting through a slot entrance and becoming seated into a completed mounting position.

Abstract: A method for correcting deviations from the normal performance of the service station by adapting the level of servicing a printhead receives based upon the age of the service station. For relatively newer service stations, the service stations may be caused to perform relatively less servicing operations on the printheads to thereby conserve ink and relatively increase the life of the service station and the printheads. For relatively older service stations, the service stations may be caused to perform relatively heavier servicing operations on the printheads to substantially compensate for the deleterious effects arising from the aging of the service station.

Abstract: An improved apparatus for checking a plurality of printer nozzles in a printer device comprises: a printer head comprising a plurality of nozzles; a device for detecting at least one droplet of ink sprayed from at least one nozzle of said plurality of nozzles; and a device for performing a sequence of measurements on a first output signal of the detecting device, wherein a determination of performance of the print head is made by analyzing detected output signals produced by one or a plurality of ink droplets passing the detector, the one or plurality of ink droplets containing a predetermined minimum volume of ink, and the sequence of measurements being measured at a plurality of time intervals.

Abstract: A method of servicing a pen comprising a printhead, having a plurality of nozzles, mounted in an inkjet printing device, comprising a servicing area and a drop detector comprising the following steps performing a drop detection on the printhead to check if any of the nozzles of the printhead are malfunctioning; storing the result of the more recent drop detection operation, together with the results of the previous drop detections to keep a history of the health status of each nozzle; deciding whether or not to execute a recovery service in the servicing area to attempt to recover the current malfunctioning nozzles, based on the more recent status of the nozzles and on the history of the health status of the nozzles.

Abstract: A method for servicing an inkjet printhead without removing the printhead from a carriage of the printer, wherein a controlled pressure differential is generated across the nozzle plate of the printhead to cause the formation of a controlled puddle of ink on the outside of the nozzle plate. Ink is then fired into the puddle through the nozzles of the printhead. The puddle may then be drawn back into the printhead through the nozzles. Alternatively the puddle is generated, is maintained for a predetermined period of time and then is withdrawn into the printhead without ink being fired from the nozzles.

Abstract: The present invention is embodied in a system and method for producing efficient ink drop overlap filled with a pseudo hexagonal grid pattern. In general, the present invention can include an inkjet printhead assembly that incorporates a preprogrammed correction scheme or schemes [1-n] (herein correction scheme will refer to all applications), for correcting systematic ink drop placement errors of the inkjet printhead. The printing system of the present invention uses a unique ink dot pattern, called a pseudo-hexagonal close pack system. The present invention optimizes the addressable grid for dot placement, pseudo hexagonal close pack system, with an efficient geometry for packing circles to fill an area, similar to the hexagonal close pack system. However, the present invention in creating dots on a non-symmetric grid is supported by available software and is not computationally complex.

Abstract: A method and apparatus for servicing a pen in an inkjet printing device includes receiving a print job, determining a level of print quality required for the print job, detecting the operating characteristics of a number of nozzles to be used to print the print job; and, in the event that the operating characteristics of the nozzles are sufficient to meet the level of print quality, printing the print job. A maintenance procedure may be scheduled in the event that an individual one of the nozzles is not fully functional. In addition, the maintenance procedure may be scheduled to be performed during a time when the inkjet printing device is idle.

Abstract: Service station components for interacting with one type of printhead are located to be aligned in operative position only in a first servicing mode, and service station components for interacting with another type of printhead are differently located to be aligned in operative position only in a second servicing mode. This allows for different servicing schemes of two or more modes to be applied based on the individual characteristics of the ink and/or nozzle plates employed in inkjet printheads. In some instances, an individual printhead can be serviced in more than one servicing mode. In a preferred embodiment, replaceable service station units are provided for each different printhead.

Abstract: An ink jet apparatus comprising a nozzle arranged to eject ink droplets and an edge detector arranged to detect droplets having a first range of trajectories and arranged not to detect droplets having a second range of trajectories, the nozzle being arranged to eject one or more first droplets from each of a plurality of positions known relative to the edge detector, the positions being arranged such that the number of first droplets detected by the edge detector varies in dependence upon the magnitude of a component of the ejection direction of the nozzle, the apparatus being arranged to substantially determine a component of the ejection direction of the nozzle in dependence upon the detection by the edge detector.

Abstract: An improved apparatus for checking a plurality of printer nozzles in a printer device comprises: a printer head comprising a plurality of nozzles (400); a means for detecting at least one droplet of ink sprayed from at least one nozzle of said plurality of nozzles (540, 560); and a means for performing a sequence of measurements on a first output signal of said detecting means (520), wherein a determination of performance of said print head is made by analyzing detected output signals produced by one or a plurality of ink droplets passing the detector, the one or plurality of ink droplets containing a predetermined minimum volume of ink, and said sequence of measurements being measured at a plurality of time intervals.

Abstract: A technique of forming a bar of a bar code on print media by a printing device having a plurality of colorants. Each one of the individual bars has a leading edge and a trailing edge that help to define a central region of the bar. The relative locations of the leading edge and trailing edge are determined and a first colorant, usually black, is deposited at the leading edge. A composite of the first colorant, and the other printhead colorants, are deposited in the central region while the first colorant is deposited at the trailing edge. A bar of a bar code produced by this technique has a clearly defined leading and trailing edge for bar code readers to measure while the central region of the bar includes a composite of colorants.

Abstract: An ink jet device for printing onto a print medium and a method for modulating the ink discharged from the ink jet device. The ink jet device has a first fluid path, a second fluid path, and a discharge opening provided between the first and second fluid paths. The first fluid path possesses at least one heat generating element to substantially heat and vaporize a portion of printer fluid located in the vicinity of the heat generating elements. By virtue of the printer fluid vaporization, pressure is created in the printer fluid to cause a portion of the printer fluid located upstream of the vaporized section to move in a direction generally toward the second fluid path. The at least one heat generating element is activated to push a desired section of the printer fluid toward the discharge opening. The flow of the printer fluid through the second fluid path may be substantially impeded to thus force a desired amount of printer fluid to be ejected through the discharge opening.

Abstract: An inkjet printing device for printing plots comprises a printhead, which has a plurality of nozzles each nozzle having at least a working status and a failing status, a servicing unit capable of applying recovery functions to said plurality of nozzles, detection means for checking if a nozzles is in a working status or in a failing status, memory means and a plurality of functions executable by said device to improve image quality. Said memory means, responsive to said detection means, contains data on how the status of a nozzle is varying over time. Said device further comprises means to select and execute at least one of said plurality of functions, responsive to the data stored in said memory means.

Abstract: Service station components for interacting with one type of printhead are located to be aligned in operative position only in a first servicing mode, and service station components for interacting with another type of printhead are differently located to be aligned in operative position only in a second servicing mode. This allows for different servicing schemes of two or more modes to be applied based on the individual characteristics of the ink and/or nozzle plates employed in inkjet printheads. In some instances, an individual printhead can be serviced in more than one servicing mode. In a preferred embodiment, replaceable service station units are provided for each different printhead.

Abstract: It is first determined whether any printing element of a printhead has failed. If so, functions of the failed element are reassigned to other elements. Some aspects of the invention do this in such a way as to maintain essentially single-pass operation. Ordinarily the reassigned functions are applied to control operation of the head or heads, to print images on a print medium, and functions of the apparatus and method are effected automatically by program instructions—in nonvolatile memory. One approach to the reassignment includes removing from service all printing elements between the failed element and a nearer end of the head, inclusive—and then preferably operating all remaining in-service elements as a shorter printhead. If the printhead operates in conjunction with a print-medium advance mechanism, then also preferably each operation of that mechanism is shortened to correspond to a height of the shorter head.

Abstract: A method of correcting for malfunctioning ink ejection elements in a printing system comprising the step of (a) obtaining a standard printmask; (b) assigning to at least two ink ejection elements a probability that each of such at least two ink ejection element will work properly; (d) attempting to modify the standard printmask by replacing ink ejection elements having a certain probability to work properly with different ink ejection elements having a bigger probability to work properly, to create a modified printmask.

Abstract: Service station components for interacting with one type of printhead are located to be aligned in operative position only in a first servicing mode, and service station components for interacting with another type of printhead are differently located to be aligned in operative position only in a second servicing mode. This allows for different servicing schemes of two or more modes to be applied based on the individual characteristics of the ink and/or nozzle plates employed in inkjet printheads. In some instances, an individual printhead can be serviced in more than one servicing mode. In a preferred embodiment, replaceable service station units are provided for each different printhead.