Patents by Inventor Xiaolai Zheng
Xiaolai Zheng has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240058791Abstract: The present invention provides a catalyst composition comprising at least one platinum group metal; and at least one complex metal oxide wherein the at least one platinum group metal is supported on the at least complex metal oxide, wherein the complex metal oxide comprises ceria (calculated as CeO2) in an amount of about 50 to about 99 wt. %, based on the total weight of the complex metal oxide; and zirconia (calculated as ZrO2) in an amount of about 1.0 to about 50 wt. %, based on the total weight the complex metal oxide. The present invention also provides a catalytic article made from said catalyst composition, its preparation and use for the treatment of the exhaust gases.Type: ApplicationFiled: December 16, 2021Publication date: February 22, 2024Inventors: Shiang Sung, Andreas Sundermann, Xiaolai Zheng
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Patent number: 11904299Abstract: This disclosure is directed to catalyst compositions, catalytic articles for purifying exhaust gas emissions and methods of making and using the same. In particular, the disclosure relates to a catalytic article including a catalytic material on a substrate, wherein the catalytic material has a first layer and a second layer. The first layer provides effective lean NOx trap functionality and the second layer provides effective three-way conversion of carbon monoxide, hydrocarbons, and nitrogen oxides (NOx).Type: GrantFiled: June 11, 2019Date of Patent: February 20, 2024Assignees: BASF Corporation, Heesung Catalysts CorporationInventors: Xiaolai Zheng, Patrick L Burk, Jinwoo Song, Jun Lee
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Publication number: 20230405568Abstract: The present invention relates to a zoned catalytic article, particularly useful for TWC, which comprises: a) a catalyst composition coat comprising a first zone of the catalyst composition coat, comprising a platinum group metal component consisting of a platinum component supported on a support; and a second zone of the catalyst composition coat, comprising a rhodium component and at least one of a platinum component and a palladium component supported individually or together on a support, and b) a substrate; wherein the first zone and the second zone of the catalyst composition coat are carried on a single piece of substrate or carried on respective pieces of substrate useful for treatment of exhaust gases and an exhaust treatment system comprising the zoned catalytic article. The present invention also relates to an exhaust treatment system comprising the zoned catalytic article.Type: ApplicationFiled: November 10, 2021Publication date: December 21, 2023Applicant: BASF CORPORATIONInventors: Zhi Yi Wu, Xin Zhu Liu, Xiaoshuang Yang, Shau-lin F. Chen, Gianluca Volante, Markus Kinne, Xiaolai Zheng
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Publication number: 20230372905Abstract: The present disclosure relates to oxidation catalyst compositions for use in a close-coupled diesel oxidation catalyst (ccDOC) application, in which the ccDOC can function as a heat generator under high space velocity conditions. The oxidation catalyst compositions include a high surface area support material doped with at least one metal oxide, and a platinum group metal (PGM) supported on the doped high surface area support material.Type: ApplicationFiled: October 15, 2021Publication date: November 23, 2023Inventors: M. Shahjahan Kazi, Shiang Sung, Claire Chunjuan Zhang, Xiaolai Zheng, Sandip D. Shah, Andrew Thoms
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Patent number: 11801491Abstract: A three-way catalyst for reduced palladium loading is provided. The catalyst includes an inert substrate and a palladium catalyst material coating the substrate. The palladium catalyst material includes a support material formed from one of 10% CeO2/Al2O3, 20% CeO2—Al2O3 (20CeAlOy), 30% CeO2—Al2O3 (30CeAlOy), Al2O3, and MOx-Al2O3, wherein M is one of copper, iron, manganese, titanium, zirconium, magnesium, strontium, and barium. The palladium catalyst material includes a layer of CeO2 material disposed upon the support material, wherein the layer of CeO2 material is dispersed on a surface of the support material. The palladium catalyst material includes an active component including a layer of praseodymium oxide particles dispersed across the surface of the layer of CeO2 material and a layer of palladium particles disposed upon and dispersed across the surface of the layer of CeO2 material at locations each corresponding to a respective location of each of the praseodymium particles.Type: GrantFiled: April 21, 2022Date of Patent: October 31, 2023Assignees: GM GLOBAL TECHNOLOGY OPERATIONS LLC, University of Central Florida Research Foundation, Inc., BASF CorporationInventors: Yuntao Gu, Fudong Liu, Wei Li, Shaohua Xie, Yuejin Li, Xiaolai Zheng
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Publication number: 20230338928Abstract: A three-way catalyst for reduced palladium loading is provided. The catalyst includes an inert substrate and a palladium catalyst material coating the substrate. The palladium catalyst material includes a support material formed from one of 10% CeO2/Al2O3, 20% CeO2—Al2O3 (20CeAlOy), 30% CeO2—Al2O3 (30CeAlOy), Al2O3, and MOx-Al2O3, wherein M is one of copper, iron, manganese, titanium, zirconium, magnesium, strontium, and barium. The palladium catalyst material includes a layer of CeO2 material disposed upon the support material, wherein the layer of CeO2 material is dispersed on a surface of the support material. The palladium catalyst material includes an active component including a layer of praseodymium oxide particles dispersed across the surface of the layer of CeO2 material and a layer of palladium particles disposed upon and dispersed across the surface of the layer of CeO2 material at locations each corresponding to a respective location of each of the praseodymium particles.Type: ApplicationFiled: April 21, 2022Publication date: October 26, 2023Applicants: GM GLOBAL TECHNOLOGY OPERATIONS LLC, University of Central Florida, BASF CorporationInventors: Yuntao Gu, Fudong Liu, Wei Li, Shaohua Xie, Yuejin Li, Xiaolai Zheng
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Publication number: 20230330638Abstract: Described herein is a layered catalytic article which includes a) a top layer including a front zone and a rear zone, where the front zone includes a palladium component and a rhodium component, supported individually or together on a support, and the rear zone includes a platinum component, a rhodium component and optionally a palladium component, supported individually or together on a support; b) a bottom layer including a platinum component and a palladium component supported individually or together on a support; and c) a substrate. Also described herein are an exhaust treatment system including the layered catalytic article and a method of using the layered catalytic article for abatement of hydrocarbons, carbon monoxide and nitrogen oxides in an exhaust stream.Type: ApplicationFiled: September 9, 2021Publication date: October 19, 2023Inventors: Chun Yu CHEN, Xiaolai ZHENG, Wei Liang WANG, Attilio SIANI, Pascaline TRAN
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Publication number: 20230321635Abstract: The present invention provides a catalyst composition comprising a) platinum; b) rhodium; and c) a ceria-alumina composite, a zirconia composite or a mixture thereof, wherein platinum is supported on the ceria-alumina composite, zirconia composite or mixture thereof, wherein rhodium is supported on the ceria-alumina composite, zirconia composite or mixture thereof, wherein CeO2 in the ceria alumina composite is 1.0 to 50 wt. %, based on the total weight of the ceria-alumina composite, wherein the amount of ZrO2 in the zirconia composite is 50 to 99 wt. %, based on the total weight of the zirconia composite. The present invention also provides a catalytic article comprising the catalyst composition and its preparation.Type: ApplicationFiled: September 23, 2021Publication date: October 12, 2023Inventors: Yuejin Li, Andreas Sundermann, Xiaolai Zheng, Yipeng Sun, Karifala Dumbuya, Pascaline Tran
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Patent number: 11713705Abstract: A nitrous oxide (N2O) removal catalyst composite is provided, comprising a N2O removal catalytic material on a substrate, the catalytic material comprising a rhodium (Rh) component supported on a ceria-based support, wherein the catalyst composite has a H2-consumption peak of about 100° C. or less as measured by hydrogen temperature-programmed reduction (H2-TPR). Methods of making and using the same are also provided.Type: GrantFiled: September 23, 2021Date of Patent: August 1, 2023Assignee: BASF CORPORATIONInventors: Yuejin Li, Xiaolai Zheng, Stanley Roth, Olga Gerlach, Andreas Sundermann
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Publication number: 20220212170Abstract: The presently claimed invention provides a catalytic article and an exhaust gas treatment system. The catalytic article comprises platinum supported on a first support comprising ceria containing metal oxide component; rhodium supported on a second support selected from a refractory alumina component, an oxygen storage component or a combination thereof; and a substrate, wherein said catalytic article is essentially free of palladium. The presently claimed invention also provides a process for preparing the catalytic article and use of the catalytic article and the exhaust gas treatment system for purifying a gaseous exhaust stream comprising hydrocarbons, carbon monoxide, and nitrogen oxide.Type: ApplicationFiled: June 23, 2020Publication date: July 7, 2022Inventors: Shiang SUNG, Xiaolai ZHENG, Aleksei VJUNOV, Chunxin JI, Karifala DUMBUYA
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Publication number: 20220203339Abstract: The presently claimed invention provides a layered catalytic article and an exhaust system. The catalytic article comprises a first layer comprising platinum, a first platinum group metal component other than platinum, a ceria-alumina composite, and an oxygen storage component; wherein platinum is supported on the ceria-alumina component; the platinum group metal component is selected from palladium, rhodium or a combination thereof and the platinum group metal component is supported on the oxygen storage component; a second layer comprising a second platinum group metal component; and a refractory alumina component, an oxygen storage component or a combination thereof; wherein the second platinum group component is selected from platinum, palladium, rhodium or a combination thereof; and a substrate, wherein the amount of platinum is 10 to 80 wt. %, based on the total weight of platinum, palladium and rhodium.Type: ApplicationFiled: June 23, 2020Publication date: June 30, 2022Inventors: Xiaolai ZHENG, Aleksei VJUNOV, Michel DEEBA, Shiang SUNG, Pascaline TRAN
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Publication number: 20220193639Abstract: The present invention provides a tri-metallic layered catalytic article comprising a first layer comprising palladium supported on at least one of an oxygen storage component, and an alumina component; a second layer comprising platinum and rhodium, each supported on at least one of an oxygen storage component and a zirconia component; and a substrate, wherein the weight ratio of palladium to platinum is in the range of 1.0:0.4 to 1:2. The present invention also provides a process for preparing the tri-metallic layered catalytic article, an exhaust system for internal combustion engine and use of the tri-metallic layered catalytic article for purifying a gaseous exhaust stream.Type: ApplicationFiled: March 18, 2020Publication date: June 23, 2022Inventors: Aleksei VJUNOV, Michel DEEBA, Xiaolai ZHENG, Patrick L. BURK
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Publication number: 20220161236Abstract: The presently claimed invention provides a tri-metallic layered catalytic article comprising: a) a top layer comprising platinum supported on at least one of an oxygen storage component, zirconia component and an alumina component, and rhodium supported on an oxygen storage component; b) a bottom layer comprising a front zone and a rear zone, said front zone comprising palladium supported on an oxygen storage component and an alumina component, and the rear zone comprises platinum supported on at least one of an alumina component, a ceria component, and an oxygen storage component; and c) a substrate, wherein the weight ratio of palladium to platinum is in the range of 1.0:0.4 to 1.0:2.0.Type: ApplicationFiled: March 18, 2020Publication date: May 26, 2022Inventors: Aleksei VJUNOV, Xiaolai ZHENG, Michel DEEBA, Patrick L. BURK
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Publication number: 20220025796Abstract: The present invention provides a catalytic article comprising a) a first layer comprising a nickel component and a copper component supported on a ceria component, wherein the amount of the nickel component is 0.1 to 30 wt. %, calculated as nickel oxide, based on the total weight of the first layer, and wherein the amount of the copper component is 0.01 to 5.0 wt. % calculated as copper oxide, based on the total weight of the first layer; b) a second layer comprising a platinum group metal component supported on at least one of an oxygen storage component, an alumina component and a zirconia component, wherein the platinum group metal component comprises platinum, rhodium, palladium, or any combination thereof, and wherein the amount of the platinum group metal component is 0.01 to 5.0 wt. % based on the total weight of the second layer; and c) a substrate, wherein the first layer and the second layer are separated by a barrier layer or a gap.Type: ApplicationFiled: December 16, 2019Publication date: January 27, 2022Inventors: Aleksei VJUNOV, Michel DEEBA, Xiaolai ZHENG, Tian LUO
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Publication number: 20220010714Abstract: A nitrous oxide (N2O) removal catalyst composite is provided, comprising a N2O removal catalytic material on a substrate, the catalytic material comprising a rhodium (Rh) component supported on a ceria-based support, wherein the catalyst composite has a H2-consumption peak of about 100° C. or less as measured by hydrogen temperature-programmed reduction (H2-TPR). Methods of making and using the same are also provided.Type: ApplicationFiled: September 23, 2021Publication date: January 13, 2022Inventors: Yuejin Li, Xiaolai Zheng, Stanley Roth, Olga Gerlach, Andreas Sundermann
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Publication number: 20220001370Abstract: The presently claimed invention provides a layered catalytic article comprising a first layer comprising a nickel component and a ceria component, wherein the amount of the nickel component is 1.0 to 50 wt. %, calculated as nickel oxide, based on the total weight of the first layer, and wherein the first layer is essentially free of copper; a second layer comprising a platinum group metal component, an oxygen storage component, and an alumina component, wherein the platinum group metal component comprises platinum, rhodium, palladium, or any combination thereof, and wherein the amount of the platinum group metal component is 0.0 to 5 wt. %. based on the total weight of the second layer; and a substrate. The presently claimed invention also provides a process for preparing the layered catalytic article. It further provides an exhaust system for internal combustion engines comprising a layered catalytic article.Type: ApplicationFiled: December 16, 2019Publication date: January 6, 2022Inventors: Xiaolai ZHENG, Michel Deeba, Dinh DANG
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Patent number: 11167273Abstract: The present disclosure provides SCR catalyst compositions, catalyst articles, and catalyst systems, as well as methods of reducing the amount of NOx present in an engine exhaust gas, particularly exhaust from a gasoline engine. The catalyst compositions particularly can comprise a doped ceria substrate, particularly a ceria support doped with at least a niobia component, and optionally further doped with a further material, particularly a base metal oxide (BMO).Type: GrantFiled: October 2, 2018Date of Patent: November 9, 2021Assignee: BASF CorporationInventors: Xiaolai Zheng, Patrick Burk
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Patent number: 11149610Abstract: A nitrous oxide (N2O) removal catalyst composite is provided, comprising a N2O removal catalytic material on a substrate, the catalytic material comprising a rhodium (Rh) component supported on a ceria-based support, wherein the catalyst composite has a H2-consumption peak of about 100° C. or less as measured by hydrogen temperature-programmed reduction (H2-TPR). Methods of making and using the same are also provided.Type: GrantFiled: April 2, 2020Date of Patent: October 19, 2021Assignee: BASF CorporationInventors: Yuejin Li, Xiaolai Zheng, Stanley Roth, Olga Gerlach, Andreas Sundermann
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Publication number: 20210283580Abstract: This disclosure is directed to catalyst compositions, catalytic articles for purifying exhaust gas emissions and methods of making and using the same. In particular, the disclosure relates to a catalytic article including a catalytic material on a substrate, wherein the catalytic material has a first layer and a second layer. The first layer provides effective lean NOx trap functionality and the second layer provides effective three-way conversion of carbon monoxide, hydrocarbons, and nitrogen oxides (NOx).Type: ApplicationFiled: June 11, 2019Publication date: September 16, 2021Applicants: BASF Corporation, Heesung Catalysts CorporationInventors: Xiaolai ZHENG, Patrick L. BURK, Jinwoo SONG, Jun LEE
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Patent number: 10906032Abstract: Described are catalysts effective to abate NOx, hydrocarbons, and carbon monoxide from a gasoline engine exhaust gas. Such catalysts include a substrate having a first and second material disposed thereon, the first material effective to catalyze selective catalytic reduction of nitrogen oxides in the presence of ammonia and the second material effective to abate hydrocarbons and carbon monoxide, the first material comprising a molecular sieve promoted with copper and/or iron in a low loading, the second material comprising at least one oxide of Ni, Fe, Mn, Co, and Cu on a support selected from oxides of Ce, Ce—Zr, Zr, Mn, Pr and combinations thereof. Also described are gasoline engine exhaust gas treatment systems and methods of treating exhaust gas from a gasoline engine.Type: GrantFiled: August 18, 2016Date of Patent: February 2, 2021Assignees: BASF Corporation, N.E. Chemcat CorporationInventors: Xiaolai Zheng, Michel Deeba, Xiaofan Yang, Qi Fu, Knut Wassermann, Makoto Nagata, Yasuharu Kanno, Hiroki Nakayama