Abstract: An anode electrode for a battery cell includes an anode current collector. An anode active material layer comprising a first active material comprising silicon and a second active material comprising at least one of lithium titanium oxide (LTO) and a LTO derivative including LTO doped with a transition metal.

Abstract: A battery cell comprises C cathode electrodes comprising a cathode current collector and a cathode active material layer, where C is an integer greater than zero, A anode electrodes comprising an anode current collector and an anode active material layer, where A is an integer greater than zero, and S separators, where S is an integer greater than zero. An electrolyte comprising an additive including at least one of tris(2,2,2-trifluoroethyl) phosphate (TFEP) and a TFEP derivative.

Abstract: A method for manufacturing at least one of fibers and yarn from natural fibers includes providing at least one of technical fibers, elementary fibers, meso fibrils, and micro fibrils. Greater than or equal to 80% of the at least one of the technical fibers, the elementary fibers, the meso fibrils, and the micro fibrils are short natural fibers having a length that is less than or equal to 12.7 mm. The method includes creating at least one of a dispersion, a gel, a solution, a paste, and a dough including the at least one of the technical fibers, the elementary fibers, the meso fibrils and the micro fibrils; and spinning filaments of the at least one of fibers and yarn using the at least one of the dispersion, the gel, the solution, the paste, and the dough.

Abstract: A method for manufacturing a composite panel includes arranging a continuous reinforcing fiber on a surface in a predetermined pattern to form a structural insert; encapsulating the structural insert in a first resin to form a composite panel; and at least one of painting an exterior surface of the composite panel; applying a film to the exterior surface of the composite panel; and using a transparent resin for the first resin to allow light to transmit through at least a portion of the composite panel.

Abstract: An electrolyte for an electrochemical cell that cycles lithium ions includes an organic solvent, an inorganic lithium salt, and an additive including a chemical compound having a phosphorus, oxygen, and silicon bond (POS additive). The organic solvent includes a mixture of a cyclic carbonate and a linear carbonate. The POS additive includes a trialkylsilyl ester of at least one of phosphoric acid, polyphosphoric acid, phosphonic acid, and phosphorous acid. The electrochemical cell may include a positive electrode comprising a nickel-based electroactive material and a negative electrode comprising a silicon-based electroactive active material.

Abstract: Methods for forming prelithiated electroactive materials are provided. Methods include preparing a precursor that includes lithium and silicon and centrifugally distributing the precursor using a centrifugal atomizing reactor. Methods for preparing the precursor include contacting a first mixture including lithium and having a first temperature and a second mixture including silicon and having a second temperature in a mixing chamber to form a precursor. The first mixture and the second mixture each enters the mixing chamber at a pressure greater than or equal to about 10 PSI. The second temperature is greater than the first temperature. Centrifugally distributing the precursor includes contacting the precursor with a rotating surface in a centrifugal atomizing reactor and solidifying the precursor to form a plurality of substantially round solid electroactive particles including lithium and silicon and having D50 diameters of less than or equal to about 30 micrometers.

Abstract: A composite electrode for an electrochemical cell that cycles lithium ions is manufactured by introducing a solvent, a binder, electroactive material particles, and an electrically conductive agent into a screw extruder to form an electrode precursor mixture. The electrode precursor mixture is discharged from the screw extruder and deposited on a metal substrate to form an electrode precursor layer. The electrode precursor layer is calendared by passing the electrode precursor layer between rollers to adhere the electrode precursor layer to and uniformly distribute the electrode precursor layer over the metal substrate. Then, the electrode precursor layer is dried to remove the solvent therefrom and form a solid electrode layer including the electroactive material particles, the electrically conductive agent, and the binder on the surface of the metal substrate.

Abstract: An electroactive material for an electrochemical cell includes one or more conductive oxygen storage material coatings or layers. The electroactive material includes a plurality of electroactive material particles disposed to form an electroactive material layer. In certain variations, at least a portion of the plurality of electroactive material particles may have a coating that includes a conductive oxygen storage material. In other variations, a conductive oxygen storage material layer may be disposed on one or more surfaces of the electroactive material layer. In still other variations, at least a portion of the plurality of electroactive material particles may have a coating that includes a conductive oxygen storage material, and a conductive oxygen storage material layer may be disposed on one or more surfaces of the electroactive material layer. The one or more conductive oxygen storage material coatings or layers may help to improve the thermal stability of the electroactive materials.

Abstract: An electroactive material for an electrochemical cell includes one or more oxygen storage material coatings or layers. The electroactive material may include a plurality of electroactive material particles disposed to form an electroactive material layer. In certain variations, at least a portion of the plurality of electroactive material particles may have a coating that includes an oxygen storage material. In other variations, an oxygen storage material layer may be disposed on one or more surfaces of the electroactive material layer. In still other variations, at least a portion of the plurality of electroactive material particles may have a coating that includes an oxygen storage material, and an oxygen storage material layer may be disposed on one or more surfaces of the electroactive material layer. The one or more oxygen storage material coatings or layers may help to improve the thermal stability of the electroactive materials.

Abstract: An electrochemical cell that cycles lithium ions includes a first electrolyte, a second electrode, a separating layer disposed between the first layer and the second layer. The first electrolyte includes a nickel-rich positive electroactive material that includes greater than or equal to about 80 mass % of nickel (Ni). The second electrode includes a silicon-based negative electroactive material. The electrochemical cell also includes an electrolyte in contact with at least one of the nickel-rich positive electroactive material in the first electrode and the silicon-based negative electroactive material in the second electrode. The electrolyte includes greater than or equal to about 1.5 wt. % to less than or equal to about 5 wt. % of an electrolyte additive. The electrolyte includes one or more isocyanate functional groups.

Abstract: A method for fabricating a composite panel includes providing a preform including a peripheral edge portion and a central portion. The central portion has a first thickness, the peripheral edge portion has a second thickness that is greater than the first thickness, and a first step is arranged between the central portion and the peripheral edge portion. The method includes providing a tool including a binder defining a second step, an upper punch, and a lower tool; arranging the preform between the binder and the upper punch and the lower tool; shaping the preform using the tool; and injection molding the preform in the tool to create the composite panel.

Abstract: A battery cathode includes: a current collector; and a coating applied to the current collector, the coating including: conductive carbon; polyvinylidene fluoride binder polymer; acid-functionalized dispersant polymer; and electrochemically active layered metal oxide.

Abstract: A method of manufacturing an electrode for an electrochemical cell includes providing an admixture including an electroactive material, a binder, and a solvent. The method further includes rolling the admixture to form a sheet and forming a multi-layer stack from the sheet. The method further includes forming an electrode film precursor by performing a plurality of sequential rollings, each including rolling the stack through a first gap. The plurality of sequential rollings includes first and second rollings. In the first rolling, the stack is in a first orientation. In the second rolling, the stack is in a second orientation different from the first orientation. The method further includes forming an electrode film by rolling the electrode film precursor through a second gap less than or equal to the first gap. The method further includes drying the electrode film to remove at least a portion of the solvent.

Abstract: A composite panel includes a backing substrate and a first plurality of fiber tows. The first plurality of fiber tows is stitched to a first surface of the backing substrate in a predetermined pattern to form a fiber reinforced insert. A first polymer layer encapsulates the first surface of the backing substrate and the first plurality of fiber tows.

Abstract: An electrochemical cell that cycles lithium ions is provided. The electrochemical cell may include a first porous electrode, a second porous electrode, and a separating layer disposed between the first electrode and the second electrode. The first porous electrode includes an electrolyte intermingled with a nickel-rich positive electroactive material. The second porous electrode includes the electrolyte intermingled a silicon-based negative electroactive material. The electrolyte includes greater than or equal to about 1 wt. % to less than or equal to about 3 wt. % of an electrolyte additive and a solvent mixture. The electrolyte additive may be selected from the group consisting of: succinic anhydride (SA), maleic anhydride, N-carboxyanhydride, glutaric anhydride, isatin anhydride, citraconic anhydride, and combinations thereof. The solvent mixture may include ethylene carbonate (EC) and dimethyl carbonate (DMC) in mass ratio of about 3:7.

Abstract: A composite panel includes a backing substrate and a first plurality of fiber tows. The first plurality of fiber tows is stitched to a first surface of the backing substrate in a predetermined pattern to form a fiber reinforced insert. A first polymer layer encapsulates the first surface of the backing substrate and the first plurality of fiber tows.

Abstract: The present disclosure provides an electrochemical cell that cycles lithium ions. The electrochemical cell includes a first electrode, a second electrode, and a separating layer disposed between the first electrode and the second electrode. The first electrode includes an electrolyte intermingled with a nickel-rich positive electroactive material. The second electrode also includes the electrolyte, and the electrolyte is intermingled a silicon-based negative electroactive material. The electrolyte includes an electrolyte additive and a solvent mixture. The solvent mixture includes vinylene carbonate, fluoroethylene carbonate, ethylene carbonate, and dimethyl carbonate. The electrolyte additive is selected from the group consisting of: lithium difluorophosphate, ethylene sulfate, and combinations thereof.

Abstract: The present disclosure provides an electrode assembly for use in an electrochemical cell that cycles lithium ions. The electrode assembly includes a current collector, an electroactive material layer disposed parallel with the current collector, and a protective coating disposed between the current collector and the electroactive material layer. The electroactive material layer is defined by a plurality of electroactive material particles. At least a portion of the electroactive material particles of the plurality of electroactive material particles includes a protective particle coating. The protective particle coating is a carbon coating that includes a first carbonaceous material. The protective coating is a carbon layer that includes a second carbonaceous material.

Abstract: A composite component includes a substrate including a first region and a second region. A plurality of first fiber tows is arranged in the first region and including non-conductive filaments. First stitches attach the plurality of first fiber tows to a first surface of the substrate. A plurality of second fiber tows are arranged in the second region and including conductive filaments. Second stitches attach the plurality of second fiber tows to the first surface of the substrate.

Abstract: An electrode assembly for an electrochemical cell that cycles lithium ions is provided. The electrode includes a current collector, a binder material layer disposed on or near a surface of the current collector, and an electroactive material layer disposed on or near a surface of the binder material layer that faces away from the current collector. The electroactive material layer includes a plurality of electroactive material particles having an average specific surface area greater than or equal to about 1 m2/g to less than or equal to about 30 m2/g, and average particle size greater than or equal to about 0.1 micrometer to less than or equal to about 10 micrometers.