Patents by Inventor Xiluo Zhu

Xiluo Zhu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7406941
    Abstract: A piston for diesel engine applications has a piston body cast entirely of one piece of steel and includes a piston head with a combustion bowl, a ring belt and an oil cooling gallery. A pair of pin bosses and a piston skirt are cast as one piece with the piston head out of the same steel material.
    Type: Grant
    Filed: July 20, 2005
    Date of Patent: August 5, 2008
    Assignee: Federal - Mogul World Wide, Inc.
    Inventors: Xiluo Zhu, Eduardo Hiroki Matsuo
  • Patent number: 7143685
    Abstract: A monobloc piston assembly has at least two parts fixedly joined together forming a piston body having an oil cooling gallery. The oil cooling gallery is defined by an upper wall, a lower wall, and a pair of radially spaced inner and outer annular walls. A skirt is formed as one piece and of the same material with at least one of the two parts and depends generally along a longitudinal axis from the lower wall. A pair of pin bosses are spaced laterally from the longitudinal axis and depend generally from the lower wall. At least one elongated opening extends generally between the pin bosses with the opening preferably spanning a substantial portion of the distance between the pin bosses. Oil flows into and out of an oil cooling gallery through the opening.
    Type: Grant
    Filed: September 28, 2005
    Date of Patent: December 5, 2006
    Assignee: Federal Mogul World Wide, Inc.
    Inventors: Xiluo Zhu, Randall R. Gaiser
  • Publication number: 20060037471
    Abstract: A piston for diesel engine applications has a piston body cast entirely of one piece of steel and includes a piston head with a combustion bowl, a ring belt and an oil cooling gallery. A pair of pin bosses and a piston skirt are cast as one piece with the piston head out of the same steel material.
    Type: Application
    Filed: July 20, 2005
    Publication date: February 23, 2006
    Inventors: Xiluo Zhu, Eduardo Matsuo
  • Patent number: 6990890
    Abstract: A monobloc piston assembly has at least two parts fixedly joined together forming a piston body having an oil cooling gallery. The oil cooling gallery is defined by an upper wall, a lower wall, and a pair of radially spaced inner and outer annular walls. A skirt is formed as one piece and of the same material with at least one of the two parts and depends generally along a longitudinal axis from the lower wall. A pair of pin bosses are spaced laterally from the longitudinal axis and depend generally from the lower wall. At least one elongated opening extends generally between the pin bosses with the opening preferably spanning a substantial portion of the distance between the pin bosses. Oil flows into and out of an oil cooling gallery through the opening.
    Type: Grant
    Filed: November 4, 2003
    Date of Patent: January 31, 2006
    Assignee: Federal-Mogul World Wide, Inc.
    Inventors: Xiluo Zhu, Randall R. Gaiser
  • Publication number: 20060016330
    Abstract: A monobloc piston assembly has at least two parts fixedly joined together forming a piston body having an oil cooling gallery. The oil cooling gallery is defined by an upper wall, a lower wall, and a pair of radially spaced inner and outer annular walls. A skirt is formed as one piece and of the same material with at least one of the two parts and depends generally along a longitudinal axis from the lower wall. A pair of pin bosses are spaced laterally from the longitudinal axis and depend generally from the lower wall. At least one elongated opening extends generally between the pin bosses with the opening preferably spanning a substantial portion of the distance between the pin bosses. Oil flows into and out of an oil cooling gallery through the opening.
    Type: Application
    Filed: September 28, 2005
    Publication date: January 26, 2006
    Inventors: Xiluo Zhu, Randall Galoer
  • Patent number: 6862976
    Abstract: A monobloc piston has at least two steel parts welded together to define an inner cooling gallery. An outer ring belt is spaced from an inner annular support wall and is joined by a combustion bowl and a lower wall. A pair of pin bosses have axially aligned pin bores. A skirt is formed as one immovable piece with the pin bores. The piston has the following dimensional relationships: ISMD=42-55% of BD, where ISMD is a mean diameter on the inner support wall and BD is an outer diameter of the ring belt wall, ISW=3-8% of BD, where ISW is a sectional width of the inner support wall, CH>53% of BD where CH is a compression height measured between the pin bore axis and the upper surface, TLH>4% of BD, where TLH is a top land height measured between the top of the upper ring groove and the upper surface, SL=30-80% of BD, where SL is a length of the skirt measured between the upper and lower ends of the skirt, SW=2.5-6.
    Type: Grant
    Filed: September 24, 2002
    Date of Patent: March 8, 2005
    Assignee: Federal-Mogul World Wide, Inc.
    Inventors: Randall R. Gaiser, Xiluo Zhu, Roberto Bueno Nigro
  • Publication number: 20040144247
    Abstract: A monobloc piston assembly has at least two parts fixedly joined together forming a piston body having an oil cooling gallery. The oil cooling gallery is defined by an upper wall, a lower wall, and a pair of radially spaced inner and outer annular walls. A skirt is formed as one piece and of the same material with at least one of the two parts and depends generally along a longitudinal axis from the lower wall. A pair of pin bosses are spaced laterally from the longitudinal axis and depend generally from the lower wall. At least one elongated opening extends generally between the pin bosses with the opening preferably spanning a substantial portion of the distance between the pin bosses. Oil flows into and out of an oil cooling gallery through the opening.
    Type: Application
    Filed: November 4, 2003
    Publication date: July 29, 2004
    Inventors: Xiluo Zhu, Randall R. Gaiser
  • Patent number: 6588320
    Abstract: A piston (10) particularly suited for heavy duty diesel engine applications includes upper and lower crown sections (28, 30) joined by a friction weld (32) to define an annular ring belt (14) formed with ring groves (22) and having a lower end (20) and an internal piston cooling chamber (34). A pair of pin bosses (40) depend from the ring belt (14) and are formed as one piece with the lower crown section (30). A skirt (46) is also formed as one piece with the pin bosses (40) and has an upper end (48) that is spaced from the lower end (20) of the ring belt (14) to define a space (52) therebetween which effectively uncouples the skirt (46) from the ring belt (14).
    Type: Grant
    Filed: December 27, 2000
    Date of Patent: July 8, 2003
    Assignee: Federal-Mogul World Wide, Inc.
    Inventors: Randall R. Gaiser, Xiluo Zhu
  • Publication number: 20030075042
    Abstract: A monobloc piston has at least two steel parts welded together to define an inner cooling gallery. An outer ring belt is spaced from an inner annular support wall and is joined by a combustion bowl and a lower wall. A pair of pin bosses have axially aligned pin bores. A skirt is formed as one immovable piece with the pin bores.
    Type: Application
    Filed: September 24, 2002
    Publication date: April 24, 2003
    Applicant: FEDERAL-MOGUL WORLD WIDE, INC.
    Inventors: Randall R. Gaiser, Xiluo Zhu, Roberto Bueno Nigro
  • Patent number: 6526871
    Abstract: A steel monobloc piston for diesel engines is formed with a relatively short piston skirt whose lower edge resides below the axis of the pin bores of the piston, but located at or above a lowest tangent point of the pin bores. The piston body preferably has a closed oil cooling gallery and the skirt is preferably joined at its upper end to an outer wall of the piston in which a plurality of ring grooves are formed.
    Type: Grant
    Filed: August 24, 2001
    Date of Patent: March 4, 2003
    Assignee: Federal-Mogul World Wide, Inc.
    Inventors: Xiluo Zhu, Randall R. Gaiser
  • Publication number: 20030037671
    Abstract: A steel monobloc piston for diesel engines is formed with a relatively short piston skirt whose lower edge resides below the axis of the pin bores of the piston, but located at or above a lowest tangent point of the pin bores. The piston body preferably has a closed oil cooling gallery and the skirt is preferably joined at its upper end to an outer wall of the piston in which a plurality of ring grooves are formed.
    Type: Application
    Filed: August 24, 2001
    Publication date: February 27, 2003
    Applicant: Federal-Mogul World Wide, Inc.
    Inventors: Xiluo Zhu, Randall R. Gaiser
  • Patent number: 6401680
    Abstract: A piston (20) for an internal combustion engine includes an upper crown (22) and a lower crown (24) that are each fabricated using a same strong material, such as steel and fastened together using a plurality of fasteners (50). The piston (20) provides increased strength resulting in improved design flexibility and smaller sized engines that produce the same amount of power. Piston ring grooves (100, 102, 104) are also provided in either one or both of the upper and lower crowns (22, 24) which control piston combustion height. A deeper combustion bowl (72) is also available with the piston (20).
    Type: Grant
    Filed: November 8, 2000
    Date of Patent: June 11, 2002
    Assignee: Federal-Mogul World Wide, Inc.
    Inventors: Xiluo Zhu, Duraid Mahrus, Alan S. Brown
  • Publication number: 20010029840
    Abstract: A piston (10) particularly suited for heavy duty diesel engine applications includes upper and lower crown sections (28, 30) joined by a friction weld (32) to define an annular ring belt (14) formed with ring groves (22) and having a lower end (20) and an internal piston cooling chamber (34). A pair of pin bosses (40) depend from the ring belt (14) and are formed as one piece with the lower crown section (30). A skirt (46) is also formed as one piece with the pin bosses (40) and has an upper end (48) that is spaced from the lower end (20) of the ring belt (14) to define a space (52) therebetween which effectively uncouples the skirt (46) from the ring belt (14).
    Type: Application
    Filed: December 27, 2000
    Publication date: October 18, 2001
    Applicant: Federal-Mogul World Wide, Inc.
    Inventors: Randall R. Gaiser, Xiluo Zhu
  • Patent number: 6260472
    Abstract: A one-piece piston (20) formed by an upper crown (28) and a lower crown (30) having an integral skirt (24, 26). The upper crown (28) includes an upper surface (32) and a lower surface (34, 42). The lower crown (30) includes an upper surface (50) and two pin bosses (52, 54). The upper crown (28) has a first collar (44) and the lower crown (30) has a second collar (64). In addition, skirt ribs (24, 26) connect the two pin bosses (52, 54). The first and second collars (44, 64) are secured together to form the one-piece piston (20).
    Type: Grant
    Filed: July 28, 1998
    Date of Patent: July 17, 2001
    Assignee: Federal-Mogul World Wide, Inc.
    Inventors: Xiluo Zhu, Richard R. Gofton
  • Patent number: 6182630
    Abstract: A piston (20) for an internal combustion engine includes an upper crown (22) and a lower crown (24) that are each fabricated using a same strong material, such as steel and fastened together using a plurality of fasteners (50). The piston (20) provides increased strength resulting in improved design flexibility and smaller sized engines that produce the same amount of power. Piston ring grooves (100, 102, 104) are also provided in either one or both of the upper and lower crowns (22, 24) which control piston combustion height. A deeper combustion bowl (72) is also available with the piston (20).
    Type: Grant
    Filed: November 23, 1998
    Date of Patent: February 6, 2001
    Assignee: Federal-Mogul World Wide, Inc.
    Inventors: Xiluo Zhu, Duraid Mahrus, Alan S. Brown
  • Patent number: 6032619
    Abstract: A piston (20) for an engine having a crown portion (22) that contains a generally closed cooling chamber (58) that communicates with a cooling fluid source by a cooling bore (74) formed in a pin ear (60, 62). A tube portion (80) is located along the cooling bore (74) and cooperates with the cooling bore (74) to provide a continuous inlet passageway (88) to the cooling chamber (58).
    Type: Grant
    Filed: July 16, 1998
    Date of Patent: March 7, 2000
    Assignee: Federal-Mogul World Wide, Inc.
    Inventors: Xiluo Zhu, Alan S. Brown