Abstract: The invention relates to a graphite micro-crystalline carbon coating for metal bipolar plates of fuel cells and an application thereof. The graphite micro-crystalline carbon coating is a graphite-like coating deposited on the surface of a metal bipolar plate, includes, by weight, 5%-50% of graphite micro-crystals, and has good compactness. Based on conventional magnetron sputtering technologies, the energy of deposited particles is changed by changing a target sputtering power source, the intensity of a sputtering magnetic field and the deposition temperature of the coating to change the structure of the carbon coating, so that the carbon coating with high conductivity, corrosion resistance, and stability is prepared.

Abstract: The disclosure provides an anti-corrosion conductive film and methods of making and using thereof. The anti-corrosion conductive film is formed by sequentially forming an anti-corrosion protective layer, a stress transition layer and a conducting layer on the surface of a substrate by deposition through a high-low pulse bias alternation method. The anti-corrosion conductive film is a nano-multilayer anti-corrosion conductive film exhibiting excellent corrosion resistance and conductivity. The anti-corrosion conductive film has great application prospects in the fields of metal polar plates of fuel cells, ground grid equipment of power transmission lines, and the like.

Abstract: The invention relates to a single corrugated fuel cell and a cell stack. The single cell comprises an anode plate, a cathode plate, and a membrane electrode assembly; the anode plate is of a corrugated structure and a plurality of anode channels and anode ribs are arranged on the anode plate in parallel; the cathode plate is of a corrugated structure engaged with the anode plate and a plurality of cathode channels and cathode ribs are arranged on the cathode plate in parallel; the membrane electrode assembly is arranged between the anode plate and the cathode plate. The single cell presents a corrugated structure in a width direction of the channel. A plurality of single cells are stacked in sequence to form a fuel cell stack. Compared with the prior art, the invention significantly increases the reaction area per unit volume of the fuel cell through the corrugated structural design, thereby improving the power density of the fuel cell.

Abstract: A high-frequency continuous electromagnetic forming device for plate formation comprises a charger, a control terminal, a continuous charge-discharge device, a forming coil and a plate access terminal. The charger is used for charging the continuous charge-discharge device. Capacitor banks are arranged in the continuous charge-discharge device, and capacitors in the capacitor banks are sequentially discharged through an electromagnetic coil to apply a pulsed electromagnetic force to a workpiece to complete one forming process, and after discharging, the capacitors are charged to prepare for further discharging, so that continuous formation is realized. The control terminal is connected to the continuous charge-discharge device and the plate access terminal, and the forming coil is connected to the continuous charge-discharge device through a wire.

Abstract: A high-frequency continuous electromagnetic forming device for plate formation comprises a charger, a control terminal, a continuous charge-discharge device, a forming coil and a plate access terminal. The charger is used for charging the continuous charge-discharge device. Capacitor banks are arranged in the continuous charge-discharge device, and capacitors in the capacitor banks are sequentially discharged through an electromagnetic coil to apply a pulsed electromagnetic force to a workpiece to complete one forming process, and after discharging, the capacitors are charged to prepare for further discharging, so that continuous formation is realized. The control terminal is connected to the continuous charge-discharge device and the plate access terminal, and the forming coil is connected to the continuous charge-discharge device through a wire.

Abstract: The invention relates to an anti-corrosion conductive film and a pulse bias alternation-based magnetron sputtering deposition method and application thereof. The anti-corrosion conductive film is formed by sequentially forming an anti-corrosion protective layer, a stress transition layer and a conducting layer on the surface of a substrate by deposition through a high-low pulse bias alternation method.

Abstract: The invention relates to a graphite micro-crystalline carbon coating for metal bipolar plates of fuel cells and an application thereof. The graphite micro-crystalline carbon coating is a graphite-like coating deposited on the surface of a metal bipolar plate, includes, by weight, 5%-50% of graphite micro-crystals, and has good compactness. Based on conventional magnetron sputtering technologies, the energy of deposited particles is changed by changing a target sputtering power source, the intensity of a sputtering magnetic field and the deposition temperature of the coating to change the structure of the carbon coating, so that the carbon coating with high conductivity, corrosion resistance, and stability is prepared.

Abstract: A system for forming a weld nugget in a metal work piece includes a power supply, actuator, electrodes, and controller. The actuator delivers a variable electrode force to the work piece in response to a force command. The controller executes a method by transmitting a welding current command to the power supply to cause the power supply to output a welding current to the electrodes. The controller transmits the force command to the actuator to apply the variable electrode force, via the electrodes, to the work piece at a first force level. The variable electrode force increases from a second force level immediately upon conclusion of a first duration to minimize weld expulsion. The second force level commences at a point in time in the dynamic resistance profile at which a dynamic resistance value of the work piece decreases at a threshold rate during formation of the weld nugget.

Abstract: A system for forming a weld nugget in a metal work piece includes a power supply, actuator, electrodes, and controller. The actuator delivers a variable electrode force to the work piece in response to a force command. The controller executes a method by transmitting a welding current command to the power supply to cause the power supply to output a welding current to the electrodes. The controller transmits the force command to the actuator to apply the variable electrode force, via the electrodes, to the work piece at a first force level. The variable electrode force increases from a second force level immediately upon conclusion of a first duration to minimize weld expulsion. The second force level commences at a point in time in the dynamic resistance profile at which a dynamic resistance value of the work piece decreases at a threshold rate during formation of the weld nugget.

Abstract: A method and apparatus inspect a quality of an adhesive material used for joining a pair of work surfaces during a weld-bonding process. A pair of work pieces are at least partially bonded by a layer of the adhesive material, and the dynamic displacement of one or both electrodes is measured through a duration of the resistance welding process to determine relative moisture content of the adhesive. A control action is executed when the dynamic displacement exceeds a stored threshold value. The apparatus includes a welding device having a pair of electrodes for providing a clamping force and an electrical current necessary for forming the welded joint, a sensor for measuring a dynamic displacement of at least one of the pair of electrodes and/or another portion of the welding device during formation of the welded joint. A controller has an algorithm for determining a relative moisture using the dynamic displacement.

Abstract: A method to diagnose weld integrity in a welding process includes monitoring a weld indentation characteristic, comparing the monitored weld indentation characteristic to a threshold weld indentation characteristic, and identifying a discrepant weld when the weld indentation characteristic comparison shows the monitored weld indentation characteristic violates the threshold weld indentation characteristic.

Abstract: A welding system includes a first electrode, a first metal substrate having a first melting point temperature, and a second metal substrate having a second melting point temperature and disposed adjacent and in contact with the first metal substrate to define a faying interface therebetween. The welding system also includes a second electrode spaced apart from the first electrode and disposed in electrically-conductive relationship with the second metal substrate. Further, the welding system includes a flexible strip disposed between and in electrically-conductive relationship with each of the first electrode and the first metal substrate. The flexible strip is formed from an electrically-conductive material and has a melting point temperature that is greater than or equal to each of the first melting point temperature and the second melting point temperature.

Abstract: A method and apparatus inspect a quality of an adhesive material used for joining a pair of work surfaces during a weld-bonding process. A pair of work pieces are at least partially bonded by a layer of the adhesive material, and the dynamic displacement of one or both electrodes is measured through a duration of the resistance welding process to determine relative moisture content of the adhesive. A control action is executed when the dynamic displacement exceeds a stored threshold value. The apparatus includes a welding device having a pair of electrodes for providing a clamping force and an electrical current necessary for forming the welded joint, a sensor for measuring a dynamic displacement of at least one of the pair of electrodes and/or another portion of the welding device during formation of the welded joint. A controller has an algorithm for determining a relative moisture using the dynamic displacement.

Abstract: A method to diagnose weld integrity in a welding process includes monitoring a weld indentation characteristic, comparing the monitored weld indentation characteristic to a threshold weld indentation characteristic, and identifying a discrepant weld when the weld indentation characteristic comparison shows the monitored weld indentation characteristic violates the threshold weld indentation characteristic.

Abstract: A method is provided for determining that the electrodes of an electric resistance welder are in need of replacement and dressing includes monitoring the rate at which the depth of the weld indentation caused by the electrode changes during the progressive wearing of the electrodes during the making of successive welds. The electrodes are then dressed when it is determined that the rate of change of the depth of the weld indentation formed by the electrodes has substantially leveled off to a stable depth of indentation.