Patents by Inventor Xin Yue Zhang

Xin Yue Zhang has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20210324948
    Abstract: A strain wave gearing has a wave generator provided with a rigid plug and a wave bearing. The wave bearing is of a deep groove bearing type and is mounted on an elliptical outer circumferential surface of the rigid plug, whereby outer race and inner race thereof are flexed into an elliptical shape. Where D is a ball diameter of the balls, Ro is a raceway-surface radius of the outer race, Ri is a raceway-surface radius of the inner race, Ro/D is an outer-race conformity, and Ri/D is an inner-race conformity, the outer-race conformity Ro/D is greater than the inner-race conformity Ri/D. The friction torque of the wave bearing can be reduced while maintaining the practical service life thereof to be the same level as in a conventional one.
    Type: Application
    Filed: September 7, 2017
    Publication date: October 21, 2021
    Applicant: HARMONIC DRIVE SYSTEMS INC.
    Inventors: Xin Yue Zhang, Yoshihide Kiyosawa
  • Patent number: 11092223
    Abstract: An externally toothed gear of a dual-type strain wave gearing is provided with first and second external teeth having different teeth numbers, and a gap formed between these teeth as a cutter clearance area for tooth cutters. The maximum width L1 of the gap is 0.1 to 0.3 times the width L of the externally toothed gear. The depth from the tooth top land of the first external teeth to the deepest part of the gap is 0.9 to 1.3 times the depth of the first external teeth, and the depth from the tooth top land of the second external teeth to the deepest part of the gap is 0.9 to 1.3 times the depth of the second external teeth. The tooth bottom fatigue strength of the externally toothed gear provided with differing numbers of first and second external teeth is increased.
    Type: Grant
    Filed: July 3, 2015
    Date of Patent: August 17, 2021
    Assignee: HARMONIC DRIVE SYSTEMS INC.
    Inventors: Jun Handa, Yoshihide Kiyosawa, Noboru Takizawa, Xin Yue Zhang
  • Patent number: 10890239
    Abstract: In a silk hat-shaped external gear for a strain wave gearing, t(A)>t(C)>t(D)>t(B) is satisfied, where the thicknesses of the inner circumferential end (A), the middle part (B) and the outer circumferential end (C) of the diaphragm body portion of a diaphragm are t(A), t(B) and t(C), and where the thickness of the barrel-side end part (D) of the curved portion of the diaphragm is t(D). With reference to the thickness of the middle part (B), the thickness of the inner circumferential end (A) of the diaphragm is set so as to be thicker than conventional silk hat-shaped external gears. It is possible to realize an externally toothed gear capable of preventing diaphragm rupture due to thrust force at high load torque and having high fatigue strength.
    Type: Grant
    Filed: November 30, 2016
    Date of Patent: January 12, 2021
    Assignee: HARMONIC DRIVE SYSTEMS INC.
    Inventors: Noboru Takizawa, Xin Yue Zhang
  • Publication number: 20190277383
    Abstract: In a silk hat-shaped external gear for a strain wave gearing, t(A)>t(C)>t(D)>t(B) is satisfied, where the thicknesses of the inner circumferential end (A), the middle part (B) and the outer circumferential end (C) of the diaphragm body portion of a diaphragm are t(A), t(B) and t(C), and where the thickness of the barrel-side end part (D) of the curved portion of the diaphragm is t(D). With reference to the thickness of the middle part (B), the thickness of the inner circumferential end (A) of the diaphragm is set so as to be thicker than conventional silk hat-shaped external gears. It is possible to realize an externally toothed gear capable of preventing diaphragm rupture due to thrust force at high load torque and having high fatigue strength.
    Type: Application
    Filed: November 30, 2016
    Publication date: September 12, 2019
    Applicant: HARMONIC DRIVE SYSTEMS INC.
    Inventors: Noboru Takizawa, Xin Yue Zhang
  • Patent number: 10393227
    Abstract: A relieving portion is formed between a first external tooth portion and a second external tooth portion in the external teeth of a flexible externally toothed gear of a flat strain wave gearing. The length L1 of the relieving portion in the tooth trace direction is within the range of 0.1 to 0.5 of the tooth width L of the external teeth. The maximum relieving amount t from the tooth top land of an external tooth in the relieving portion is 3.3×10?4<t/PCD<6.3×10?4 where the PCT is defined as the pitch circle diameter of the external teeth. The tooth face load distribution of the external tooth in the tooth trace direction can be equalized, and a flat strain wave gearing having a high transmitted-load capacity can be achieved.
    Type: Grant
    Filed: August 6, 2014
    Date of Patent: August 27, 2019
    Assignee: Harmonic Drive Systems Inc.
    Inventors: Jun Handa, Yoshihide Kiyosawa, Noboru Takizawa, Xin Yue Zhang
  • Publication number: 20190203819
    Abstract: An externally toothed gear of a dual-type strain wave gearing is provided with first and second external teeth having different teeth numbers, and a gap formed between these teeth as a cutter clearance area for tooth cutters. The maximum width L1 of the gap is 0.1 to 0.3 times the width L of the externally toothed gear. The depth from the tooth top land of the first external teeth to the deepest part of the gap is 0.9 to 1.3 times the depth of the first external teeth, and the depth from the tooth top land of the second external teeth to the deepest part of the gap is 0.9 to 1.3 times the depth of the second external teeth. The tooth bottom fatigue strength of the externally toothed gear provided with differing numbers of first and second external teeth is increased.
    Type: Application
    Filed: July 3, 2015
    Publication date: July 4, 2019
    Applicant: HARMONIC DRIVE SYSTEMS INC.
    Inventors: Jun HANDA, Yoshihide KIYOSAWA, Noboru TAKIZAWA, Xin Yue ZHANG
  • Patent number: 10253862
    Abstract: An externally toothed gear of a dual-type strain wave gearing is provided with first and second external teeth having different teeth numbers, and is flexed into an ellipsoidal shape by a wave generator. When t(1) represents the tooth bottom rim wall thickness of the first external teeth, and t(2) represents the tooth bottom rim wall thickness of the second external teeth, the ratio of t(1)/t(2) is set to a value satisfying 0.5>t(1)/t(2)<1.5. Accordingly, a dual-type strain wave gearing can be achieved with which the first and second external teeth having different teeth numbers can be suitably flexed to form excellent meshing states with respective internally toothed gears.
    Type: Grant
    Filed: July 3, 2015
    Date of Patent: April 9, 2019
    Assignee: Harmonic Drive Systems Inc.
    Inventors: Yoshihide Kiyosawa, Jun Handa, Noboru Takizawa, Xin Yue Zhang
  • Patent number: 10197145
    Abstract: An externally toothed gear of a dual-type strain wave gearing is provided with first and second external teeth having different teeth numbers. The first and second external teeth are flexed by a wave generator by the same flexing amount, into an ellipsoidal shape. The average pressure angle of main-tooth-surface sections of tooth profiles of the first external teeth having a low teeth number is less acute than the average pressure angle of main-tooth-surface sections of tooth profiles of the second external teeth having a high teeth number. Accordingly, a dual-type strain wave gearing can be achieved with which the first and second external teeth having different teeth numbers can be suitably flexed to form excellent meshing states with respective internally toothed gears.
    Type: Grant
    Filed: July 3, 2015
    Date of Patent: February 5, 2019
    Assignee: HARMINIC DRIVE SYSTEMS INC.
    Inventors: Yoshihide Kiyosawa, Jun Handa, Xin Yue Zhang, Noboru Takizawa
  • Publication number: 20170219050
    Abstract: A relieving portion is formed between a first external tooth portion and a second external tooth portion in the external teeth of a flexible externally toothed gear of a flat strain wave gearing. The length L1 of the relieving portion in the tooth trace direction is within the range of 0.1 to 0.5 of the tooth width L of the external teeth. The maximum relieving amount t from the tooth top land of an external tooth in the relieving portion is 3.3×10?4<t/PCD<6.3×10?4 where the PCT is defined as the pitch circle diameter of the external teeth. The tooth face load distribution of the external tooth in the tooth trace direction can be equalized, and a flat strain wave gearing having a high transmitted-load capacity can be achieved.
    Type: Application
    Filed: August 6, 2014
    Publication date: August 3, 2017
    Applicant: Harmonic Drive Systems Inc.
    Inventors: Jun HANDA, Yoshihide KIYOSAWA, Noboru TAKIZAWA, Xin Yue ZHANG
  • Publication number: 20170198802
    Abstract: An externally toothed gear of a dual-type strain wave gearing is provided with first and second external teeth having different teeth numbers. The first and second external teeth are flexed by a wave generator by the same flexing amount, into an ellipsoidal shape. The average pressure angle of main-tooth-surface sections of tooth profiles of the first external teeth having a low teeth number is less acute than the average pressure angle of main-tooth-surface sections of tooth profiles of the second external teeth having a high teeth number. Accordingly, a dual-type strain wave gearing can be achieved with which the first and second external teeth having different teeth numbers can be suitably flexed to form excellent meshing states with respective internally toothed gears.
    Type: Application
    Filed: July 3, 2015
    Publication date: July 13, 2017
    Applicant: HARMONIC DRIVE SYSTEMS INC.
    Inventors: Yoshihide KIYOSAWA, Jun HANDA, Xin Yue ZHANG, Noboru TAKIZAWA
  • Publication number: 20170175869
    Abstract: An externally toothed gear of a dual-type strain wave gearing is provided with first and second external teeth having different teeth numbers, and is flexed into an ellipsoidal shape by a wave generator. When t(1) represents the tooth bottom rim wall thickness of the first external teeth, and t(2) represents the tooth bottom rim wall thickness of the second external teeth, the ratio of t(1)/t(2) is set to a value satisfying 0.5>t(1)/t(2)<1.5. Accordingly, a dual-type strain wave gearing can be achieved with which the first and second external teeth having different teeth numbers can be suitably flexed to form excellent meshing states with respective internally toothed gears.
    Type: Application
    Filed: July 3, 2015
    Publication date: June 22, 2017
    Applicant: Harmonic Drive Systems Inc.
    Inventors: Yoshihide KIYOSAWA, Jun HANDA, Noboru TAKIZAWA, Xin Yue ZHANG
  • Patent number: 9341252
    Abstract: A wave generator (5) for a flat-type strain wave gearing (1) has a first elliptical outer circumferential surface (6S) of a first wave generator portion (5S) defined by a first elliptical curve (C1), and a second elliptical outer circumferential surface (6D) of a second wave generator section (5D) defined by a second elliptical curve (C2). Compared to using a wave generator for which the contour is defined by a single elliptical curve, differences between the ball load distribution of the first wave generator portion (5S) and the ball load distribution of the second wave generator portion (5D) can be suppressed, both ball load distributions can be equalized, and the equivalent ball load can be reduced; therefore, an increase in the lifespan of the wave generator bearing can be achieved.
    Type: Grant
    Filed: July 10, 2013
    Date of Patent: May 17, 2016
    Assignee: HARMONIC DRIVE SYSTEMS INC.
    Inventors: Xin Yue Zhang, Yoshihide Kiyosawa
  • Publication number: 20150219200
    Abstract: A wave generator (5) for a flat-type strain wave gearing (1) has a first elliptical outer circumferential surface (6S) of a first wave generator portion (5S) defined by a first elliptical curve (C1), and a second elliptical outer circumferential surface (6D) of a second wave generator section (5D) defined by a second elliptical curve (C2). Compared to using a wave generator for which the contour is defined by a single elliptical curve, differences between the ball load distribution of the first wave generator portion (5S) and the ball load distribution of the second wave generator portion (5D) can be suppressed, both ball load distributions can be equalized, and the equivalent ball load can be reduced; therefore, an increase in the lifespan of the wave generator bearing can be achieved.
    Type: Application
    Filed: July 10, 2013
    Publication date: August 6, 2015
    Applicant: HARMONIC DRIVE SYSTEMS INC.
    Inventors: Xin Yue Zhang, Yoshihide Kiyosawa
  • Patent number: 8770064
    Abstract: The flexible bearing of the wave generator for a wave gear device is a deep-groove ball bearing in which an outer race and an inner race form an annular flexible bearing ring capable of bending in a radial direction. A ball diameter Da is set to be 5 to 15% greater than that of each model of the currently available product. Dimensions of orbital plane radii ro, ri of the inner and outer races are set so that the ratio ro/Da of the orbital plane radius ro of the inner race and the ball diameter Da, as well as the ratio ri/Da of the orbital plane radius ri of the outer race and the ball diameter Da, are both in the range of 0.51 to 0.52. With this configuration, the service life of the flexible bearing can be extended.
    Type: Grant
    Filed: September 14, 2012
    Date of Patent: July 8, 2014
    Assignee: Harmonic Drive Systems Inc.
    Inventors: Xin Yue Zhang, Toshimi Yamagishi, Keiji Ueura
  • Publication number: 20130079190
    Abstract: The flexible bearing of the wave generator for a wave gear device is a deep-groove ball bearing in which an outer race and an inner race form an annular flexible bearing ring capable of bending in a radial direction. A ball diameter Da is set to be 5 to 15% greater than that of each model of the currently available product. Dimensions of orbital plane radii ro, ri of the inner and outer races are set so that the ratio ro/Da of the orbital plane radius ro of the inner race and the ball diameter Da, as well as the ratio ri/Da of the orbital plane radius ri of the outer race and the ball diameter Da, are both in the range of 0.51 to 0.52. With this configuration, the service life of the flexible bearing can be extended.
    Type: Application
    Filed: September 14, 2012
    Publication date: March 28, 2013
    Applicant: Harmonic Drive Systems, Inc.
    Inventors: XIN YUE ZHANG, TOSHIMI YAMAGISHI, KEIJI UEURA
  • Patent number: 8215205
    Abstract: In a cup-type or “silk hat”-type wave gear device (1), the rim thickness t of the flexible externally toothed gear (3) thereof satisfies the relations (0.5237Ln(R)?1.32)d?t?(0.8728Ln(R)?2.2)d if the reduction ratio R of the wave gear device is less than 80, and (1.5499Ln(R)?5.8099)d?t?(2.5832Ln(R)?9.6832)d if the reduction ratio R is equal to or greater than 80, where d is the radial deflection, measured at the position of the major axis of the neutral circle of the rim, in a state in which the flexible externally toothed gear is bent into an elliptical shape. The effective face width L of the external teeth (35) is a value within the range of 21 to 30% of the pitch circle diameter. Such settings make it possible to increase the bottom fatigue strength of the flexible externally toothed gear and improve the load capacity of the wave gear device (1).
    Type: Grant
    Filed: January 26, 2010
    Date of Patent: July 10, 2012
    Assignee: Harmonic Drive Systems Inc.
    Inventor: Xin Yue Zhang
  • Patent number: 7836786
    Abstract: A flat type wave gear device is realized having a much improved load capacity. When d is an amount of radial flexing at a major axis location of a rim neutral circle of the flexible external gear of a flat type wave gear device flexed into an elliptical shape and t is the rim thickness of the flexible external gear, then (0.5237 Ln(R)?1.32)d?t?(0.8728 Ln(R)?2.2)d when the reduction ratio R of the wave gear device is less than 80, and (1.5499 Ln(R)?5.8099)d?t?(2.5832 Ln(R)?9.6832)d when the reduction ratio R of the wave gear device is 80 or more. Using this setting makes it possible to increase the tooth root fatigue limit strength of the flexible external gear, thereby making it possible to improve the load capacity of the flexible external gear.
    Type: Grant
    Filed: January 9, 2008
    Date of Patent: November 23, 2010
    Assignee: Harmonic Drive Systems Inc.
    Inventors: Xin Yue Zhang, Keiji Ueura
  • Publication number: 20100212446
    Abstract: In a cup-type or “silk hat”-type wave gear device (1), the rim thickness t of the flexible externally toothed gear (3) thereof satisfies the relations (0.5237Ln(R)?1.32)d?t?(0.8728Ln(R)?2.2)d if the reduction ratio R of the wave gear device is less than 80, and (1.5499Ln(R)?5.8099)d?t?(2.5832Ln(R)?9.6832)d if the reduction ratio R is equal to or greater than 80, where d is the radial deflection, measured at the position of the major axis of the neutral circle of the rim, in a state in which the flexible externally toothed gear is bent into an elliptical shape. The effective face width L of the external teeth (35) is a value within the range of 21 to 30% of the pitch circle diameter. Such settings make it possible to increase the bottom fatigue strength of the flexible externally toothed gear and improve the load capacity of the wave gear device (1).
    Type: Application
    Filed: January 26, 2010
    Publication date: August 26, 2010
    Applicant: Harmonic Drive Systems Inc.
    Inventor: Xin Yue ZHANG
  • Publication number: 20100175503
    Abstract: The flexible bearing of the wave generator for a wave gear device is a deep-groove ball bearing in which an outer race and an inner race form an annular flexible bearing ring capable of bending in a radial direction. A ball diameter Da is set to be 5 to 15% greater than that of each model of the currently available product, and dimensions of orbital plane radii ro, ri of the inner and outer races are set so that the ratio ro/Da of the orbital plane radius ro of the inner race and the ball diameter Da, as well as the ratio ri/Da of the orbital plane radius ri of the outer race and the ball diameter Da, are both 0.8 to 2% less than those ratios in each model of the currently available product. When the ball diameter and the orbital plane radii are thus set, it is possible to substantially extend the service life of the flexible bearing.
    Type: Application
    Filed: January 5, 2010
    Publication date: July 15, 2010
    Applicant: HARMONIC DRIVE SYSTEMS INC.
    Inventors: Xin Yue Zhang, Toshimi Yamagishi, Keiji Ueura
  • Publication number: 20080173130
    Abstract: A flat type wave gear device is realized having a much improved load capacity. When d is an amount of radial flexing at a major axis location of a rim neutral circle of the flexible external gear of a flat type wave gear device flexed into an elliptical shape and t is the rim thickness of the flexible external gear, then (0.5237 Ln(R)?1.32)d?t?(0.8728 Ln(R)?2.2)d when the reduction ratio R of the wave gear device is less than 80, and (1.5499 Ln(R)?5.8099)d?t?(2.5832 Ln(R)?9.6832)d when the reduction ratio R of the wave gear device is 80 or more. Using this setting makes it possible to increase the tooth root fatigue limit strength of the flexible external gear, thereby making it possible to improve the load capacity of the flexible external gear.
    Type: Application
    Filed: January 9, 2008
    Publication date: July 24, 2008
    Applicant: HARMONIC DRIVE SYSTEMS INC.
    Inventors: Xin Yue ZHANG, Keiji Ueura