Abstract: A shape memory alloy (SMA) actuator includes an SMA element and a flexible outer coating or layer. The element is respectively activated by a heating source. The layer surrounds the element, and enhances the heat transfer characteristics of the element to increase the speed of the actuation cycle. The nominal geometry and/or thermal conductivity may be altered during an activation phase, and may include discrete elements oriented with respect to the element, and partially embedded in the layer. An end gripper assembly may be used to cause the layer to move in concert with the element during a phase transformation. An electro-mechanical system includes the cooling source and the actuator. A method includes connecting the actuator to a load, activating the element using the heating source, and deactivating the element using a cooling source or free/ambient air.

Abstract: An energy harvesting system includes a heat engine and a component. The heat engine includes a belt, a first member, and a second member. The belt includes a strip of material and at least one wire at least partially embedded longitudinally in the strip of material. The wire includes a shape memory alloy material. A localized region of the at least one wire is configured to change crystallographic phase between martensite and austenite and either contract or expand longitudinally in response to exposure to a first temperature or a second temperature such that the strip of material corresponding to the localized region also contracts or expands. The first member is operatively connected to the belt and moves with the belt in response to the expansion or contraction of the belt. The component is operatively connected to the first member such that movement of the first member drives the component.

Abstract: A heat engine system configured for converting thermal energy to mechanical energy includes a source of thermal energy provided by a temperature difference between a heat source having a first temperature and a heat sink having a second temperature that is lower than the first temperature. The heat engine is configured for converting thermal energy to mechanical energy and includes an element formed from a first shape memory alloy having a crystallographic phase changeable between austenite and martensite at a first transformation temperature in response to the temperature difference between the heat source and the heat sink. The heat engine system also includes a start-up mechanism configured for inducing initial movement of the element in a desired operational direction to thereby start the heat engine.

Abstract: A pinch-protection mechanism adapted for use with a closure panel and method for use of the same, said mechanism comprising at least one structural component defining an adjustable edge section manipulable between first and second configurations and an active material element coupled to the component, such that the change causes or enables the edge section to be manipulated to one of said first and second configurations, and manipulating the edge section between said first and second configurations eliminates, warns of, or mitigates a pinch condition.

Abstract: An active air intake adapted for selectively regulating fluid flow into an engine generally includes a housing defining an opening, a covering member disposed relative to the opening and translatable between opened and closed conditions, an actuator including an active material element operable to effect movement of the member, a load limit protector configured to present a secondary output path for the element, an overheat protection mechanism for preventing unintentional activation and stress loads in the element, a biasing mechanism for returning the member to the original condition, and a latching mechanism for retaining the member in the closed condition.

Abstract: A system for protecting an emitter/receiver device, including a cover and an active material actuator operable to selectively cause the cover to move between default protective and open positions, wherein the actuator includes at least one active material element, such as an SMA wire configured to cause the retraction of the cover and present a heating net when activated, and an activation signal source, and preferably further including at least one pulley and/or jack mechanism configured to redirect a displacement force vector, synchronization means, an antagonistic element for biasing the cover towards the protective or open position, and a controller presenting overheating protection through control logic.

Abstract: An actuator includes a thermally activated active material element, such as at least one shape memory alloy wire, and a heat sink configured to operatively engage the element and accelerate cooling after activation, so as to improve bandwidth.

Abstract: A system for and method of providing overload protection for an active material actuator, includes a magnetically functioning mechanism comprising, for example, one or more permanent or electromagnets, and/or magnetorheological fluid, and configured to produce a holding force less than the capacity of the actuator, and more preferably, a modifiable holding force responsive to load influencing conditions.

Abstract: A vehicle includes a fluid mixing system. The fluid mixing system includes a fluid and a heat engine. The fluid has a first fluid region at a first temperature and a second fluid region at a second temperature that is different from the first temperature. The heat engine includes a shape-memory alloy disposed in heat exchange contact with each of the first fluid region and the second fluid region. The heat engine is operable to mix the fluid between the first fluid region and the second fluid region in response to a change in the crystallographic phase of the shape-memory alloy to reduce the difference in the composition of the fluid bath between the first fluid region and the second fluid region.

Abstract: A heat transport system includes a fluid, a heat engine, and a component. The fluid has a first fluid region at a first temperature and a second fluid region at a second temperature that is different from the first temperature. The heat engine includes a shape-memory alloy disposed in contact with each of the first fluid region and the second fluid region. The heat engine is operable to transfer heat from one of the first fluid region and the second fluid region to the other of the first fluid region and the second fluid region in response to the crystallographic phase of the shape-memory alloy.

Abstract: A seal assembly configured for sealing a dynamic shaft includes an elastic seal member disposable in sealing communication with the dynamic shaft. The seal assembly further includes a coil spring and a shape memory alloy element. The coil spring is disposed in contact with the elastic seal member and configured for applying a compressive force to the elastic seal member. The shape memory alloy element is configured for applying pressure to the coil spring to thereby augment the compressive force.

Abstract: A transmission fluid circuit includes a transmission, a cooler, and a valve. The valve includes a housing, a spool and an actuator. The spool is movable inside the housing between a first position and a second position. The actuator includes a smart material configured to be activated in response to the temperature of the fluid exhibiting at least a first temperature such that the actuator is in a first state. The smart material is configured to be deactivated in response to the fluid being a sufficient number of degrees less than the first temperature such that the actuator is in a second state. The fluid flows from the housing to the transmission and from the transmission the cavity when the spool is in the first position. The fluid flows from the housing to the cooler and from the cooler to the transmission when the spool is in the second position.

Abstract: A tubular actuator including a flexible tube or roll, operable to shift between first and second configurations so as to define a stroke, and utilizing active material activation to produce, modify, and/or retain the stroke.

Abstract: A releasable connection connects a first component to a second component. The second component includes and is manufactured from a Shape Memory Polymer (SMP), and defines a pocket. The first component includes a portion disposed within the pocket. The pocket is deformed from an initial shape permitting insertion of the portion into the pocket to assembly the releasable connection into a connected shape wherein the pocket is deformed to secure the first component relative to the second component. The pocket is transformed from the initial shape into the connected shape by heating the SMP material of the second component to a switching temperature. Re-heating the SMP second component to the switching temperature returns the pocket back to the initial shape from the connected shape to disassembly the releasable connection.

Abstract: An equivalent power method for reducing the effects of voltage variation during at least one active material actuation event, includes determining an applied real output based on the ideal voltage of a voltage source, the corresponding ideal output of a controller, and a measured real voltage, and for providing voltage out of bounds compensation, by further determining a difference based on the maximum available power output of the controller during said at least one event, and applying the difference to determine the applied real output during subsequent event(s).

Abstract: A linear actuator associated with an actuator system for a device includes a wire cable fabricated from an active material. The linear actuator couples to the device and to the moveable element. The active material induces strain in the linear actuator in response to an activation signal. The linear actuator translates the moveable element relative to the device in response to the induced strain. An activation controller electrically connects to the linear actuator and generates the activation signal. A position feedback sensor monitors a position of the moveable element.

Abstract: A pumping assembly is provided. The assembly includes a first movable element selectively movable within a first pump housing and an actuator including an active material. The active material is configured to undergo a change in attribute in response to an activation signal. The active material is operatively connected to the first movable element such that the change in attribute causes the first movable element to move within the first pump housing. In one example, the active material is a shape memory alloy material having a crystallographic phase that is changeable between Austenite and Martensite in response to the activation signal.

Abstract: A system for and method of reducing the effects of preheat period variation in shape memory alloy actuation, include sensing the removal of motion delay due to slack, backlash, and/or compliance in the actuator and drive-train of the system, and determining actuator activation, as a result thereof.

Abstract: An apparatus for and method of conditioning a thermally activated shape memory alloy wire for use in an application, wherein the apparatus includes an adjustable hard-stop and the preferred method includes pre-determining a minimum activating current, allowable strain, and a loading magnitude and form based on the wire configuration and application, and further includes applying a double-exponential model to determine a final recoverable strain over fewer cycles.

Abstract: Systems for and methods of determining at least one mid-stroke position of an active material actuated load by causing a stress induced rapid change in electrical resistance within the active material element, or modifying an ancillary circuit, when the load is at the mid-stroke position(s).