Patents by Inventor Yamato Tonegawa

Yamato Tonegawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11923177
    Abstract: A plasma processing apparatus includes: a processing container having a vertical tubular shape and an opening formed in a side wall of the processing container, the processing container configured to accommodate a plurality of substrates in multiple stages; a plasma partition wall airtightly provided on an outer wall of the processing container and configured to cover the opening and define a plasma generation space; a plasma electrode provided along the plasma partition wall; and a processing gas supplier provided outside the plasma generation space and configured to supply a plasma generation gas.
    Type: Grant
    Filed: July 6, 2021
    Date of Patent: March 5, 2024
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Keiji Tabuki, Yamato Tonegawa, Kazumasa Igarashi, Kazuo Yabe
  • Publication number: 20230395368
    Abstract: A substrate processing method includes preparing a substrate having a target film including silicon, carbon, and nitrogen on a surface of the substrate; supplying hydrogen gas and oxygen gas to the target film to oxidize a surface layer of the target film and form an oxide film; and etching the oxide film.
    Type: Application
    Filed: May 12, 2023
    Publication date: December 7, 2023
    Inventors: Kazumasa IGARASHI, Yamato TONEGAWA, Jun OGAWA, Yuki TANAKA
  • Publication number: 20230335394
    Abstract: A film forming method for forming a silicon nitride film on a substrate, includes supplying a silicon-containing gas into a processing chamber accommodating the substrate, and after the supplying the silicon-containing gas, supplying a nitrogen-containing gas into the processing chamber accommodating the substrate. An internal pressure of the processing chamber during the supplying the nitrogen-containing gas is set higher than an internal pressure of the processing chamber during the supplying the silicon-containing gas.
    Type: Application
    Filed: April 3, 2023
    Publication date: October 19, 2023
    Inventors: Kiwamu ITO, Yamato TONEGAWA, Takeshi OYAMA
  • Publication number: 20230326742
    Abstract: A deposition method includes preparing a substrate having a recess. The deposition method includes supplying a first gas onto the substrate to deposit a boron nitride film in the recess, the first gas including a boron-containing gas and a nitrogen-containing gas. The deposition method includes supplying a second gas onto the substrate to heat-treat the boron nitride film, the second gas being free of the boron-containing gas and including the nitrogen-containing gas.
    Type: Application
    Filed: March 29, 2023
    Publication date: October 12, 2023
    Inventors: Kiwamu ITO, Yamato TONEGAWA
  • Patent number: 11781219
    Abstract: A processing apparatus includes a processing container accommodating a substrate therein, a plasma generator having a plasma generation space communicating with an inside of the processing container, a first gas supply provided in the plasma generation space and configured to supply a hydrogen gas, and a second gas supply provided in the processing container and configured to supply a hydrogen gas.
    Type: Grant
    Filed: March 16, 2020
    Date of Patent: October 10, 2023
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Kazuo Yabe, Kazumasa Igarashi, Yamato Tonegawa
  • Patent number: 11694890
    Abstract: A substrate processing method for forming a nitride film on a substrate, includes: a raw material gas supply step of supplying a raw material gas containing an element to be nitrided; a hydrogen gas supply step of, after the raw material gas supply step, supplying a hydrogen gas activated by plasma; a thermal nitriding step of supplying a first nitriding gas containing nitrogen activated by heat and nitriding the element; and a plasma nitriding step of supplying a second nitriding gas containing nitrogen activated by plasma and nitriding the element.
    Type: Grant
    Filed: March 25, 2020
    Date of Patent: July 4, 2023
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Kiwamu Ito, Keiko Hosoe, Yamato Tonegawa
  • Publication number: 20230146375
    Abstract: A substrate processing method of etching a SiN film formed on the substrate includes supplying a HF gas at a processing temperature of 450 degrees C. or higher to etch the SiN film.
    Type: Application
    Filed: March 17, 2021
    Publication date: May 11, 2023
    Inventors: Hiroki MURAKAMI, Masanobu MATSUNAGA, Yamato TONEGAWA
  • Publication number: 20220254629
    Abstract: With respect to a method of depositing a silicon nitride film on a surface of a substrate, the method includes depositing the silicon nitride film on the surface of the substrate by intermittently supplying trisilylamine into a processing chamber accommodating the substrate.
    Type: Application
    Filed: January 20, 2022
    Publication date: August 11, 2022
    Inventors: Ken OKOSHI, Yamato TONEGAWA, Keiji TABUKI
  • Publication number: 20220238335
    Abstract: A method for forming a film, the method including: forming a SiCN seed layer on a substrate by a thermal ALD, forming a SiN protective layer on the SiCN seed layer by a thermal ALD, and forming a SiN bulk layer on the SiN protective layer by a plasma enhanced ALD.
    Type: Application
    Filed: January 6, 2022
    Publication date: July 28, 2022
    Inventors: Takeshi OYAMA, Kiwamu ITO, Yamato TONEGAWA
  • Publication number: 20220013333
    Abstract: A plasma processing apparatus includes: a processing container having a vertical tubular shape and an opening formed in a side wall of the processing container, the processing container configured to accommodate a plurality of substrates in multiple stages; a plasma partition wall airtightly provided on an outer wall of the processing container and configured to cover the opening and define a plasma generation space; a plasma electrode provided along the plasma partition wall; and a processing gas supplier provided outside the plasma generation space and configured to supply a plasma generation gas.
    Type: Application
    Filed: July 6, 2021
    Publication date: January 13, 2022
    Inventors: Keiji TABUKI, Yamato TONEGAWA, Kazumasa IGARASHI, Kazuo YABE
  • Publication number: 20210198787
    Abstract: A film forming method includes forming a thin film by executing a plurality of cycles each including supplying a raw material gas to a substrate, supplying a reaction gas capable of reacting with the raw material gas to the substrate, and processing the substrate with deuterium plasma.
    Type: Application
    Filed: December 17, 2020
    Publication date: July 1, 2021
    Inventors: Yamato TONEGAWA, Jinseok KIM
  • Publication number: 20200312654
    Abstract: A substrate processing method for forming a nitride film on a substrate, includes: a raw material gas supply step of supplying a raw material gas containing an element to be nitrided; a hydrogen gas supply step of, after the raw material gas supply step, supplying a hydrogen gas activated by plasma; a thermal nitriding step of supplying a first nitriding gas containing nitrogen activated by heat and nitriding the element; and a plasma nitriding step of supplying a second nitriding gas containing nitrogen activated by plasma and nitriding the element.
    Type: Application
    Filed: March 25, 2020
    Publication date: October 1, 2020
    Inventors: Kiwamu ITO, Keiko HOSOE, Yamato TONEGAWA
  • Publication number: 20200299839
    Abstract: A processing apparatus includes a processing container accommodating a substrate therein, a plasma generator having a plasma generation space communicating with an inside of the processing container, a first gas supply provided in the plasma generation space and configured to supply a hydrogen gas, and a second gas supply provided in the processing container and configured to supply a hydrogen gas.
    Type: Application
    Filed: March 16, 2020
    Publication date: September 24, 2020
    Inventors: Kazuo YABE, Kazumasa IGARASHI, Yamato TONEGAWA
  • Patent number: 10573514
    Abstract: A method of forming a silicon-containing film includes: an adsorption step of supplying a silicon-containing gas represented by a general formula XSiCl3 (wherein X is an element whose bonding energy with Si is smaller than bonding energy of a Si—Cl bond) into a processing chamber accommodating substrates to cause the silicon-containing gas to be adsorbed to a surface of each of the substrates; and a reaction step of supplying a reaction gas reacting with the silicon-containing gas into the processing chamber to cause the silicon-containing gas adsorbed to the surface of each of the substrates to react with the reaction gas.
    Type: Grant
    Filed: November 21, 2018
    Date of Patent: February 25, 2020
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Tsubasa Watanabe, Yamato Tonegawa
  • Patent number: 10535501
    Abstract: A film forming apparatus includes a first supply unit configured to supply a first reaction gas into the reaction vessel under an environment of a first pressure, a second supply unit configured to supply a second reaction gas into the reaction vessel under an environment of a second pressure lower than the first pressure, a first vacuum exhaust mechanism connected to the reaction vessel through a first exhaust path in order to create the environment of the first pressure within the reaction vessel, a second vacuum exhaust mechanism connected to the reaction vessel through a second exhaust path in order to create the environment of the second pressure, the second vacuum exhaust mechanism being lower in an operation pressure zone than the first vacuum exhaust mechanism, and a switching unit configured to switch exhaust destinations of the reaction vessel between the first path and the second path.
    Type: Grant
    Filed: May 29, 2014
    Date of Patent: January 14, 2020
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Yamato Tonegawa, Katsutoshi Ishii
  • Patent number: 10388511
    Abstract: There is provided a method of forming a silicon nitride film including: arranging substrates in a process vessel; and forming a silicon nitride film on the substrates in a batch by repeating a cycle including: a first purge step of purging the process vessel while heating the process vessel and making an interior of the process vessel be in a predetermined depressurized state; a film-forming raw material gas adsorbing step of adsorbing a chlorine-containing silicon compound to the substrates by supplying a film-forming raw material gas composed of the chlorine-containing silicon compound into the process vessel; a second purge step of purging the process vessel; and a nitriding step of nitriding the substrates by supplying a nitriding gas into the process vessel, and wherein in each of the cycle, a hydrogen radical purge step is performed between the film-forming raw material gas adsorbing step and the nitriding step.
    Type: Grant
    Filed: May 11, 2018
    Date of Patent: August 20, 2019
    Assignee: TOKYO ELECTRON LIMITED
    Inventor: Yamato Tonegawa
  • Publication number: 20190096664
    Abstract: A method of forming a silicon-containing film includes: an adsorption step of supplying a silicon-containing gas represented by a general formula XSiCl3 (wherein X is an element whose bonding energy with Si is smaller than bonding energy of a Si—Cl bond) into a processing chamber accommodating substrates to cause the silicon-containing gas to be adsorbed to a surface of each of the substrates; and a reaction step of supplying a reaction gas reacting with the silicon-containing gas into the processing chamber to cause the silicon-containing gas adsorbed to the surface of each of the substrates to react with the reaction gas.
    Type: Application
    Filed: November 21, 2018
    Publication date: March 28, 2019
    Inventors: Tsubasa WATANABE, Yamato TONEGAWA
  • Patent number: 10217630
    Abstract: A method of forming a silicon-containing film includes: an adsorption step of supplying a silicon-containing gas represented by a general formula XSiCl3 (wherein X is an element whose bonding energy with Si is smaller than bonding energy of a Si—Cl bond) into a processing chamber accommodating substrates to cause the silicon-containing gas to be adsorbed to a surface of each of the substrates; and a reaction step of supplying a reaction gas reacting with the silicon-containing gas into the processing chamber to cause the silicon-containing gas adsorbed to the surface of each of the substrates to react with the reaction gas.
    Type: Grant
    Filed: November 22, 2017
    Date of Patent: February 26, 2019
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Tsubasa Watanabe, Yamato Tonegawa
  • Publication number: 20180342385
    Abstract: There is provided a method of forming a silicon nitride film including: arranging substrates in a process vessel; and forming a silicon nitride film on the substrates in a batch by repeating a cycle including: a first purge step of purging the process vessel while heating the process vessel and making an interior of the process vessel be in a predetermined depressurized state; a film-forming raw material gas adsorbing step of adsorbing a chlorine-containing silicon compound to the substrates by supplying a film-forming raw material gas composed of the chlorine-containing silicon compound into the process vessel; a second purge step of purging the process vessel; and a nitriding step of nitriding the substrates by supplying a nitriding gas into the process vessel, and wherein in each of the cycle, a hydrogen radical purge step is performed between the film-forming raw material gas adsorbing step and the nitriding step.
    Type: Application
    Filed: May 11, 2018
    Publication date: November 29, 2018
    Inventor: Yamato Tonegawa
  • Publication number: 20180144931
    Abstract: A method of forming a silicon-containing film includes: an adsorption step of supplying a silicon-containing gas represented by a general formula XSiCl3 (wherein X is an element whose bonding energy with Si is smaller than bonding energy of a Si—Cl bond) into a processing chamber accommodating substrates to cause the silicon-containing gas to be adsorbed to a surface of each of the substrates; and a reaction step of supplying a reaction gas reacting with the silicon-containing gas into the processing chamber to cause the silicon-containing gas adsorbed to the surface of each of the substrates to react with the reaction gas.
    Type: Application
    Filed: November 22, 2017
    Publication date: May 24, 2018
    Inventors: Tsubasa WATANABE, Yamato TONEGAWA