Abstract: A digital pressure sensor includes a substrate, a pressure sensing structure configured for measuring a pressure of an object to be measured, a signal processing chip configured for receiving a sensing signal of the pressure sensing structure, and a rubber cover having an opening through which the pressure is sensed. The pressure sensing structure and the signal processing chip are mounted on the substrate. The signal processing chip has an analog-digital conversion module that converts the sensing signal output by the pressure sensing structure into a digital signal and outputs the digital signal. The signal processing chip is electrically connected to the substrate. The substrate and the rubber cover are connected to each other and form a mounting cavity for holding the pressure sensing structure and the signal processing chip.

Abstract: A digital pressure sensor includes a substrate, a pressure sensing structure configured for measuring a pressure of an object to be measured, a signal processing chip configured for receiving a sensing signal of the pressure sensing structure, and a rubber cover having an opening through which the pressure is sensed. The pressure sensing structure and the signal processing chip are mounted on the substrate. The signal processing chip has an analog-digital conversion module that converts the sensing signal output by the pressure sensing structure into a digital signal and outputs the digital signal. The signal processing chip is electrically connected to the substrate. The substrate and the rubber cover are connected to each other and form a mounting cavity for holding the pressure sensing structure and the signal processing chip.

Abstract: A system for making a welded assembly. The system may include a welding system that projects a laser beam that welds a first part to a second part. The system may further include a gas delivery device defining an interior cavity. The gas delivery device may include an inlet that provides pressurized gas to the interior cavity, and a discharge slot that receives the pressurized gas from the interior cavity and outputs the pressurized gas with substantially laminar flow toward the laser beam.

Abstract: A system for making a welded assembly. The system may include a welding system that is configured to weld a first part to a second part with a laser beam. The system may further include an integrated feeder nozzle that includes an inlet manifold that receives a shield gas, and a nozzle body secured to the inlet manifold. The nozzle body may include a plurality of peripheral apertures that extend through the conical distal region and that are arranged around a central axis of the nozzle body. The system may further include a wire feeder disposed in the inlet manifold and the nozzle body. The wire feeder receives a welding wire and guides the welding wire to the central aperture.

Abstract: A method and a system of balancing a shaft for an axle assembly. The method may include using an electrical resistance welder to weld a balance weight to a shaft proximate an imbalance location using an insert or brazing material. The insert material may have a lower liquidus temperature than a liquidus temperatures of the shaft and balancing weight.

Abstract: A welding system and a method of control. The welding system may include a weld gun that may have an induction coil and a guide sleeve. The induction coil may heat a welding electrode in the weld gun. The guide sleeve may inhibit the welding electrode from engaging the induction coil.

Abstract: A differential assembly and a method of manufacture. The differential assembly may include a case that is rotatable about an axis and includes a first case portion and the second case portion. The first case portion may be joined to the second case portion with a first weld that may be disposed at an angle with respect to the axis.

Abstract: A system for making a welded assembly. The system may include a welding system that is configured to weld a first part to a second part with a laser beam. The system may further include an integrated feeder nozzle that includes an inlet manifold that receives a shield gas, and a nozzle body secured to the inlet manifold. The nozzle body may include a plurality of peripheral apertures that extend through the conical distal region and that are arranged around a central axis of the nozzle body. The system may further include a wire feeder disposed in the inlet manifold and the nozzle body. The wire feeder receives a welding wire and guides the welding wire to the central aperture.

Abstract: A system for making a welded assembly. The system may include a welding system that projects a laser beam that welds a first part to a second part. The system may further include a gas delivery device defining an interior cavity. The gas delivery device may include an inlet that provides pressurized gas to the interior cavity, and a discharge slot that receives the pressurized gas from the interior cavity and outputs the pressurized gas with substantially laminar flow toward the laser beam.

Abstract: A method and a system of balancing a shaft for an axle assembly. The method may include using an electrical resistance welder to weld a balance weight to a shaft proximate an imbalance location using an insert or brazing material. The insert material may have a lower liquidus temperature than a liquidus temperatures of the shaft and balancing weight.

Abstract: A differential assembly and a method of manufacture. The differential assembly may include a case that is rotatable about an axis and includes a first case portion and the second case portion. The first case portion may be joined to the second case portion with a first weld that may be disposed at an angle with respect to the axis.

Abstract: A method of joining dissimilar materials that may include a first part made of cast iron and a second part made of a metal alloy that is not made of cast iron. An insert material may be disposed between the first part and the second part. The insert material may be heated such that at least a portion of the insert material forms a transient phase liquid and bonds to the first part and the second part.

Abstract: A welding system and a method of control. The welding system may include a weld gun that may have an induction coil and a guide sleeve. The induction coil may heat a welding electrode in the weld gun. The guide sleeve may inhibit the welding electrode from engaging the induction coil.

Abstract: A system and method of friction welding a workpiece. A curl forming die may be disposed proximate a first part and a second part. The curl forming die may form a curl that is generated when the first part is friction welded to the second part.

Abstract: A method and a system of balancing a shaft for an axle assembly. The method may include depositing a powder composition onto the shaft to produce a balance weight proximate an imbalance location. The powder composition may be propelled by a heated supersonic gas and may plastically deform and mechanically interlock to the shaft.

Abstract: A method of joining dissimilar materials that may include a first part made of cast iron and a second part made of a metal alloy that is not made of cast iron. An insert material may be disposed between the first part and the second part. The insert material may be heated such that at least a portion of the insert material forms a transient phase liquid and bonds to the first part and the second part.

Abstract: A system and method of making a welded assembly. The system may include a welding system and an ultrasonic inspection device. The welding system may be configured to weld a first part to a second part. The ultrasonic inspection device may transmit an ultrasonic beam to facilitate pre-weld inspection and/or post-weld inspection.

Abstract: A system and method of friction welding a workpiece. A curl forming die may be disposed proximate a first part and a second part. The curl forming die may form a curl that is generated when the first part is friction welded to the second part.