Patents by Inventor Yann Didier Simon MARCHAL
Yann Didier Simon MARCHAL has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11872777Abstract: A process for manufacturing a composite material component including a fiber reinforcement based on carbon fibers densified by a matrix, includes successively producing a fiber structure by multilayer three-dimensional weaving, placing the fiber structure in a closed mold, and injecting a resin into the mold, and wherein, during the weaving of the fiber structure, the process further includes spraying carbon nanoparticles onto the carbon fibers.Type: GrantFiled: January 31, 2020Date of Patent: January 16, 2024Assignees: SAFRAN, SAFRAN AIRCRAFT ENGINESInventors: Yann Didier Simon Marchal, Dominique Marie Christian Coupe, Bruno Jacques Gérard Dambrine
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Patent number: 11753948Abstract: A fibrous preform obtained by three-dimensional weaving, comprising a first skin, a second skin, and a central portion connecting them and forming a stiffening element. In a transverse plane, transverse threads of the first skin and the second skin are woven in pairs in the first skin and the second skin on either side of the central portion; the threads of a first pair of the first skin and of a second pair of the second skin are separated into two unitary threads at the central portion by being woven with longitudinal threads, and a thread of the first pair crosses a thread of the second pair at least twice in the central portion.Type: GrantFiled: October 23, 2020Date of Patent: September 12, 2023Assignee: SAFRANInventors: Yann Didier Simon Marchal, Dominique Marie Christian Coupe
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Patent number: 11739649Abstract: A three-dimensional fibrous preform of a fan blade includes a blade root and a blade airfoil between the blade root and a free end of the preform. The airfoil has an area with two skins and a longitudinal stiffener between the skins and, in a transverse plane, transverse yarns of the skins woven in pairs in the first and in the second skin either side of the stiffener, the yarns of a first pair of the first skin are separated into two unit yarns at the stiffener, the unit yarns being woven separately with longitudinal yarns, the yarns of a second pair of the second skin are separated into two unit yarns at the stiffener, the yarns being woven separately with longitudinal yarns, and a yarn of each pair cross over each other twice in the stiffener.Type: GrantFiled: October 23, 2020Date of Patent: August 29, 2023Assignee: SAFRANInventors: Yann Didier Simon Marchal, Dominique Marie Christian Coupe
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Publication number: 20230175986Abstract: The invention relates to a method for verifying the positioning of a fibrous preform in a blade, the blade having been obtained by injecting a resin into a mould having the shape of a blade and in which a preform has been placed, the blade extending in an orthonormal blade frame of reference X, Y, Z, the blade comprising a blade root extending longitudinally along an axis X, a vane extending from the blade root along an axis Z, the blade having a thickness defined along an axis Y, the preform comprising glass tracers positioned at the surface of the preform, the centre of the tracers defining a neutral axis located at a height along the axis Z in the direction defined by the axis X, the method comprising the following steps: the acquisition (E31) of tomographic 2D projections of the blade using an imaging system comprising an X-ray source, each projection being acquired at a given orientation of the X-ray source with respect to the blade; the combining (E32, E32a, E32b) of the 2D projections in the directionType: ApplicationFiled: May 4, 2021Publication date: June 8, 2023Applicant: SAFRAN AIRCRAFT ENGINESInventors: Yann Didier Simon MARCHAL, Antonin BRANTEGHEM, Julien Paul SCHNEIDER-DIE-GROSS
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Publication number: 20230093651Abstract: A fibrous preform for forming the fibrous reinforcement of a composite material part, the fibrous preform being made as a single piece and obtained by three-dimensional weaving, the preform including first and second skins and a longitudinal stiffening portion connecting the first to the second skin, the longitudinal stiffening portion forming a stiffening element of the part in the longitudinal direction. The preform has an intermediate portion extending in the longitudinal direction between two end portions. The longitudinal stiffening portion includes, in the intermediate portion, longitudinal non-woven threads or strands held together by first transverse threads or strands coming from the first skin and second transverse threads or strands coming from the second skin. In the end portions, the longitudinal threads or strands of the longitudinal stiffening portion are woven with the transverse threads or strands.Type: ApplicationFiled: January 19, 2021Publication date: March 23, 2023Inventors: Bruno Jacques Gérard DAMBRINE, Yann Didier Simon MARCHAL, Dominique Marie Christian COUPE, Marc-Antoine COLOT
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Publication number: 20230050567Abstract: A method for digitally designing a support with the shape of a fibrous blank obtained by three-dimensional weaving intended to form a fibrous preform of a turbine engine blade or propeller after shaping and compaction in a mold, includes providing a set of points representative of a face of the fibrous blank, the face being intended to form the root of the blade or the propeller and a portion of an aerodynamic profile of the blade or the propeller, generating a web connecting the points of the set of points, and digitally designing the support including at least an imprint of the fibrous blank having the shape of the generated web.Type: ApplicationFiled: July 7, 2022Publication date: February 16, 2023Inventor: Yann Didier Simon MARCHAL
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Publication number: 20220403748Abstract: A three-dimensional fibrous preform of a fan blade includes a blade root and a blade airfoil between the blade root and a free end of the preform. The airfoil has an area with two skins and a longitudinal stiffener between the skins and, in a transverse plane, transverse yarns of the skins woven in pairs in the first and in the second skin either side of the stiffener, the yarns of a first pair of the first skin are separated into two unit yarns at the stiffener, the unit yarns being woven separately with longitudinal yarns, the yarns of a second pair of the second skin are separated into two unit yarns at the stiffener, the yarns being woven separately with longitudinal yarns, and a yarn of each pair cross over each other twice in the stiffener.Type: ApplicationFiled: October 23, 2020Publication date: December 22, 2022Inventors: Yann Didier Simon MARCHAL, Dominique Marie Christian COUPE
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Publication number: 20220372882Abstract: A fibrous preform obtained by three-dimensional weaving, comprising a first skin, a second skin, and a central portion connecting them and forming a stiffening element. In a transverse plane, transverse threads of the first skin and the second skin are woven in pairs in the first skin and the second skin on either side of the central portion; the threads of a first pair of the first skin and of a second pair of the second skin are separated into two unitary threads at the central portion by being woven with longitudinal threads, and a thread of the first pair crosses a thread of the second pair at least twice in the central portion.Type: ApplicationFiled: October 23, 2020Publication date: November 24, 2022Inventors: Yann Didier Simon MARCHAL, Dominique Marie Christian COUPE
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Publication number: 20220297391Abstract: A tracer strand for the weaving of a composite material part reinforcement, the tracer strand including one or more carbon yarns twisted with one or more yarns of a material having a color contrasting with the color of the carbon yarns, the yarns being twisted together according to a twist included between 10 turns per meter and 80 turns per meter.Type: ApplicationFiled: March 21, 2022Publication date: September 22, 2022Inventors: Dominique Marie Christian COUPE, Yann Didier Simon MARCHAL, Brock GILBERTSON
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Publication number: 20220145775Abstract: A gas turbine component made of composite material includes a fiber reinforcement having a three-dimensional weave between a plurality of warp threads and a plurality of weft threads, the fiber reinforcement being densified by a matrix. The densified fiber reinforcement extends in width between a downstream end and an upstream end in an axial direction and in thickness between an inner surface and an outer surface in a radial direction. The fiber reinforcement densified by the matrix has a hollowed-out portion extending through the entire thickness of the fiber reinforcement. A composite material filler piece is present in the free volume of the component delimited by the hollowed-out portion, the filler piece including a fiber preform having a three-dimensional weave, the fiber preform being densified by a matrix.Type: ApplicationFiled: February 24, 2020Publication date: May 12, 2022Inventors: Bruno Jacques Gérard DAMBRINE, Yann Didier Simon MARCHAL
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Publication number: 20220111606Abstract: A process for manufacturing a composite material component including a fiber reinforcement based on carbon fibers densified by a matrix, includes successively producing a fiber structure by multilayer three-dimensional weaving, placing the fiber structure in a closed mold, and injecting a resin into the mold, and wherein, during the weaving of the fiber structure, the process further includes spraying carbon nanoparticles onto the carbon fibers.Type: ApplicationFiled: January 31, 2020Publication date: April 14, 2022Inventors: Yann Didier Simon MARCHAL, Dominique Marie Christian COUPE, Bruno Jacques Gérard DAMBRINE
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Patent number: 11181011Abstract: A method of fabricating a composite material casing of varying thickness for a gas turbine includes using three-dimensional or multilayer weaving to make a fiber texture in the form of a strip; winding the fiber texture as a plurality of superposed layers onto a mandrel of profile corresponding to the profile of the casing to be fabricated, so as to obtain a fiber preform of shape corresponding to the shape of the casing to be fabricated; and densifying the fiber preform with a matrix. During winding of the fiber texture on the mandrel, a textile strip is interposed between the adjacent turns of the fiber texture, the textile strip presenting a width that is less than the width of the fiber texture and defining a retention zone of the casing.Type: GrantFiled: December 21, 2016Date of Patent: November 23, 2021Assignees: SAFRAN AIRCRAFT ENGINES, SAFRANInventors: Hubert Jean-Marie Fabre, Jérémy Hellot, Antoine Phelippeau, Yann Didier Simon Marchal, Bruno Jacques Gérard Dambrine
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Publication number: 20200271015Abstract: A method of fabricating a composite material casing of varying thickness for a gas turbine includes using three-dimensional or multilayer weaving to make a fiber texture in the form of a strip; winding the fiber texture as a plurality of superposed layers onto a mandrel of profile corresponding to the profile of the casing to be fabricated, so as to obtain a fiber preform of shape corresponding to the shape of the casing to be fabricated; and densifying the fiber preform with a matrix. During winding of the fiber texture on the mandrel, a textile strip is interposed between the adjacent turns of the fiber texture, the textile strip presenting a width that is less than the width of the fiber texture and defining a retention zone of the casing.Type: ApplicationFiled: December 21, 2016Publication date: August 27, 2020Inventors: Hubert Jean-Marie FABRE, Jérémy HELLOT, Antoine PHELIPPEAU, Yann Didier Simon MARCHAL, Bruno Jacques Gérard DAMBRINE
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Patent number: 10325038Abstract: A method of simulating shaping a textile strip by winding on a mold presenting a surface of revolution is described. The textile strip is made by three-dimensional weaving between a plurality of layers of warp yarns and a plurality of layers of weft yarns, the warp yarn layers being interlinked by the weft yarn layers. For each warp yarn layer, the method includes positioning crossing points between at least some of the warp yarns of the warp yarn layer and at least some of the weft yarns, the warp yarns of the at least some of the warp yarns including a reference warp yarn having a determined axial position on the mold.Type: GrantFiled: January 29, 2015Date of Patent: June 18, 2019Assignee: SAFRAN AIRCRAFT ENGINESInventors: Francis Barreau, Yann Didier Simon Marchal
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Patent number: 10293530Abstract: There is provided a method of fabricating a blade platform out of composite material with integrated gaskets for a turbine engine fan, the platform including a base and a stiffener, the method including using three-dimensional weaving to make a single-piece fiber blank with a plurality of longitudinal yarn layers extending in a direction corresponding to a longitudinal direction of the base of the platform; shaping the fiber blank to form a fiber preform having a first portion forming a base preform and a second portion forming a stiffener preform; positioning platform gaskets at side margins of the first portion of the fiber preform forming a base preform; placing the fiber preform with the gaskets in an injection mold; injecting resin into the injection mold; compacting the assembly; heating the injection mold to solidify the resin; and unmolding the resulting platform.Type: GrantFiled: March 5, 2015Date of Patent: May 21, 2019Assignee: SAFRAN AIRCRAFT ENGINESInventors: Yann Didier Simon Marchal, Bruno Jacques Gerard Dambrine
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Patent number: 10019549Abstract: A method of designing a common preform for providing a plurality of preforms for turbine engine outlet guide vanes of different geometrical profiles and made out of composite material, the method including 3D geometrical modeling of the geometrical profiles of the different outlet guide vane preforms, flattening out each of the geometrical profiles of the different outlet guide vane preforms, superposing the geometrical profiles of the different flattened outlet guide vane preforms, and converging towards a single geometrical profile for an outlet guide vane preform common to all of the outlet guide vane preforms while guaranteeing identical positioning for the top and bottom regions of non-interlinking for all of the outlet guide vane preforms.Type: GrantFiled: September 24, 2015Date of Patent: July 10, 2018Assignees: SNECMA, SAFRANInventors: Matthieu Gimat, Dominique Marie Christian Coupe, Jean-Nöel Mahieu, Yann Didier Simon Marchal
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Publication number: 20180117807Abstract: There is provided a method of fabricating a blade platform out of composite material with integrated gaskets for a turbine engine fan, the platform including a base and a stiffener, the method including using three-dimensional weaving to make a single-piece fiber blank with a plurality of longitudinal yarn layers extending in a direction corresponding to a longitudinal direction of the base of the platform; shaping the fiber blank to form a fiber preform having a first portion forming a base preform and a second portion forming a stiffener preform; positioning platform gaskets at side margins of the first portion of the fiber preform forming a base preform; placing the fiber preform with the gaskets in an injection mold; injecting resin into the injection mold; compacting the assembly; heating the injection mold to solidify the resin; and unmolding the resulting platform.Type: ApplicationFiled: March 5, 2015Publication date: May 3, 2018Applicant: SAFRAN AIRCRAFT ENGINESInventors: Yann Didier Simon MARCHAL, Bruno Jacques Gerard DAMBRINE
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Publication number: 20170011152Abstract: A method of simulating shaping a textile strip by winding on a mold presenting a surface of revolution is described. The textile strip is made by three-dimensional weaving between a plurality of layers of warp yarns and a plurality of layers of weft yarns, the warp yarn layers being interlinked by the weft yarn layers. For each warp yarn layer, the method includes positioning crossing points between at least some of the warp yarns of the warp yarn layer and at least some of the weft yarns, the warp yarns of the at least some of the warp yarns including a reference warp yarn having a determined axial position on the mold.Type: ApplicationFiled: January 29, 2015Publication date: January 12, 2017Inventors: Francis BARREAU, Yann Didier Simon MARCHAL
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Publication number: 20160012178Abstract: A method of designing a common preform for providing a plurality of preforms for turbine engine outlet guide vanes of different geometrical profiles and made out of composite material, the method including 3D geometrical modeling of the geometrical profiles of the different outlet guide vane preforms, flattening out each of the geometrical profiles of the different outlet guide vane preforms, superposing the geometrical profiles of the different flattened outlet guide vane preforms, and converging towards a single geometrical profile for an outlet guide vane preform common to all of the outlet guide vane preforms while guaranteeing identical positioning for the top and bottom regions of non-interlinking for all of the outlet guide vane preforms.Type: ApplicationFiled: September 24, 2015Publication date: January 14, 2016Inventors: Matthieu GIMAT, Dominique Marie Christian COUPE, Jean-Noël MAHIEU, Yann Didier Simon MARCHAL