Abstract: Disclosed is an injection mold for manufacturing an injection-molded article to which a substrate is bound in-mold during injection, the substrate having an adhering surface for binding to the article and a leading edge at an upstream end of the substrate. The injection mold comprises a first mold component and a second mold component together defining a cavity into which a molten plastic material is injected to form the article. The injection mold includes a flow deflector disposed on at least one of the first and second mold components, wherein the flow deflector deflects a flow of the molten plastic material over the leading edge of the substrate such that the flow makes first contact with the substrate downstream of the leading edge, thereby forming a temporary air pocket at the leading edge of the substrate which is then back-filled by the subsequent flow of the molten plastic material.

Abstract: There is provided a method for applying thermosetting tape on contoured resilient surfaces off an object which comprises biasing selected section(s) of the resilient member to minimize tape and object distortion. There is also provided a tape laying apparatus configured to enable the optimization of automatic tape application on resilient contoured surfaces and minimize tape and object distortion.

Abstract: There is provided a method for applying thermosetting tape on contoured resilient surfaces off an object which comprises biasing selected section(s) of the resilient member to minimize tape and object distortion. There is also provided a tape laying apparatus configured to enable the optimization of automatic tape application on resilient contoured surfaces and minimize tape and object distortion.

Abstract: There is provided a metal insert for a weatherstrip seal comprising: an elongate central portion having a pair of spaced-apart lateral edges and a central longitudinal axis; at least one flap extending from one of the spaced-apart lateral edges, the at least one flap being folded at an angle relative to the elongate central portion about a folding axis generally parallel to the central longitudinal axis, the at least one flap comprising a plurality of fins spaced apart to define interstitial spaces between adjacent fins, each interstitial space comprising an inner end portion located near the central longitudinal portion and a notch extending from the inner end portion towards the central longitudinal axis and beyond the folding axis. There is also provided a weatherstrip seal including the metal insert and a method for manufacturing the metal insert.

Abstract: There is provided a metal insert for a weatherstrip seal comprising: an elongate central portion having a pair of spaced-apart lateral edges and a central longitudinal axis; at least one flap extending from one of the spaced-apart lateral edges, the at least one flap being folded at an angle relative to the elongate central portion about a folding axis generally parallel to the central longitudinal axis, the at least one flap comprising a plurality of fins spaced apart to define interstitial spaces between adjacent fins, each interstitial space comprising an inner end portion located near the central longitudinal portion and a notch extending from the inner end portion towards the central longitudinal axis and beyond the folding axis. There is also provided a weatherstrip seal including the metal insert and a method for manufacturing the metal insert.