Abstract: A head suspension assembly for a disk drive includes a load beam and a laminated flexure that comprises a stainless steel layer, a copper trace layer, and a dielectric layer between the stainless steel layer and the copper trace layer. The laminated flexure includes a flexure tail that extends away from the load beam to a flexure tail terminal region. The copper trace layer includes a plurality of flexure bond pads in the flexure tail terminal region. The stainless steel layer includes a plurality of backing islands in the flexure tail terminal region. Each of the plurality of backing islands is aligned with a corresponding one of the plurality of flexure bond pads. A noble metal layer is disposed on the plurality of backing islands.

Abstract: A novel suspension assembly includes a suspension assembly mounting plate, a microactuator mounting structure extending from the suspension assembly mounting plate, a load beam extending from the microactuator mounting structure, and a laminated flexure attached to the load beam. The laminated flexure includes a tongue that has a read head bonding surface. The suspension assembly includes a stainless steel surface having a gold coating, and a piezoelectric microactuator attached to the microactuator mounting structure and electrically connected to the gold coating.

Abstract: A head suspension assembly for a disk drive includes a load beam and a laminated flexure that comprises a stainless steel layer, a copper trace layer, and a dielectric layer between the stainless steel layer and the copper trace layer. The laminated flexure includes a flexure tail that extends away from the load beam to a flexure tail terminal region. The copper trace layer includes a plurality of flexure bond pads in the flexure tail terminal region. The stainless steel layer includes a plurality of backing islands in the flexure tail terminal region. Each of the plurality of backing islands is aligned with a corresponding one of the plurality of flexure bond pads. A noble metal layer is disposed on the plurality of backing islands.

Abstract: A head gimbal assembly for a disk drive includes a flexure tail terminal region having flexure bond pads in electrical communication with the head. Each of the flexure bond pads is aligned with one of a plurality of flexible printed circuit (FPC) bond pads. An anisotropic conductive film is disposed between the FPC and the flexure tail terminal region. The flexure tail terminal region overlaps the anisotropic conductive film in a bonding area. Each of the flexure bond pads is bonded to one of the plurality of FPC bond pads by the anisotropic conductive film in a bonding area. A conductive layer of the flexure tail terminal region includes an exposed conductive ground pad that is disposed outside of the bonding area, and/or disposed outside of an application area of a thermode tool that is pressed against the flexure tail terminal region during the bonding process.

Abstract: Disclosed is a suspension assembly for a disk drive that includes: a mounting plate having a through-hole; a microactuator mounted on the mounting plate; a flexure attached to the mounting plate, the flexure including a trace layer that includes a ground trace; and a conductive epoxy bonded to the microactuator extending through the through-hole to bond to the flexure, wherein the epoxy extends to the ground trace of the flexure such that the microactuator is grounded to the flexure.

Abstract: A novel suspension assembly includes a suspension assembly mounting plate, a microactuator mounting structure extending from the suspension assembly mounting plate, a load beam extending from the microactuator mounting structure, and a laminated flexure attached to the load beam. The laminated flexure includes a tongue that has a read head bonding surface. The suspension assembly includes a stainless steel surface having a gold coating, and a piezoelectric microactuator attached to the microactuator mounting structure and electrically connected to the gold coating.

Abstract: A data storage device is disclosed comprising a first disk surface, a first head, and a first microactuator configured to actuate the first head over the first disk surface. The first microactuator is configured into a first sensor, and a first load operation is executed to load the first head over the first disk surface. A fly height instability of the first head is detected during the first load operation based on a first sensor signal generated by the first microactuator.

Abstract: A data storage device is disclosed comprising a disk, a head, and a microactuator configured to actuate the head over the disk. The data storage device further comprises control circuitry comprising a digital-to-analog converter (DAC) configured to generate a control signal applied to the microactuator. The control circuitry measures an operating temperature and then adjusts a range of the DAC based on the measured operating temperature.

Abstract: Disclosed is a suspension assembly for a disk drive that includes: a mounting plate having a through-hole; a microactuator mounted on the mounting plate; a flexure attached to the mounting plate, the flexure including a trace layer that includes a ground trace; and a conductive epoxy bonded to the microactuator extending through the through-hole to bond to the flexure, wherein the epoxy extends to the ground trace of the flexure such that the microactuator is grounded to the flexure.

Abstract: A disk drive is disclosed comprising a disk media, a head stack assembly (HSA) having a head coupled to its distal end, a microactuator used to provide fine position of the head and a voice coil motor (VCM) configured to actuate the HSA over the disk media, and control circuitry. The control circuitry may be configured to move the HSA in an alternating manner across the disk media while actuating the microactuator. One or more performance characteristics of the microactuator may be measured before and after the actuation of the microactuator, and failure may be detected based on the absolute or relative change of the one or more performance characteristics.

Abstract: Disclosed is a suspension assembly for a disk drive that includes: a mounting plate having a through-hole; a microactuator mounted on the mounting plate; a flexure attached to the mounting plate, the flexure including a trace layer that includes a ground trace; and a conductive epoxy bonded to the microactuator extending through the through-hole to bond to the flexure, wherein the epoxy extends to the ground trace of the flexure such that the microactuator is grounded to the flexure.

Abstract: A head suspension assembly for a disk drive includes a mounting plate that may include an annular swage boss. A load beam is attached to and extends from the mounting plate in a longitudinal direction. A first piezoelectric element is disposed within a first piezoelectric element receiving window in the mounting plate. The load beam includes a first etched region that is elongated in a transverse direction that is transverse to the longitudinal direction. The first etched region neighbors the first piezoelectric element and is disposed closer to the annular swage boss than is the first piezoelectric element.

Abstract: A suspension assembly used in magnetic disk drives includes a load beam and a gimbal assembly coupled to an end of the load beam. The gimbal assembly includes a support having a left outrigger and a right outrigger, first tethers or connectors disposed along the left outrigger, second tethers or connectors disposed along the right outrigger, and a flexible circuit assembly that includes a left electrical trace and a right electrical trace. The flexible circuit assembly is coupled to the support through the first tethers or connectors that couple the left electrical trace to the left outrigger and the second tethers or connectors that couple the right electrical trace to the right outrigger. The first and second tethers or connectors are made of stainless steel with a polyimide coating and there are three first tethers or connectors and three second tethers or connectors.

Abstract: A head suspension assembly for a disk drive includes a load beam, and first and second piezoelectric elements that are disposed within first and second piezoelectric element receiving windows in a mounting plate, respectively. The load beam includes a plurality of rails that includes first and second outer rails and first and second inner rails, each of the plurality of rails being oriented in the longitudinal direction and being formed or bent out of the load beam plane. The first and second inner rails are disposed between the first and second piezoelectric elements, and the first and second outer rails are disposed not between the first and second piezoelectric elements. The first piezoelectric element is disposed between the first outer rail and the first inner rail, and the second piezoelectric element is disposed between the second inner rail and the second outer rail.

Abstract: A head stack assembly (HSA) for a disk drive includes a flexible printed circuit (FPC). The FPC includes a plurality of electrically conductive FPC traces, each leading to a respective one of a plurality of FPC bond pads. The HSA also includes a head gimbal assembly (HGA) having a laminated flexure with a plurality of electrically conductive flexure bond pads that are bonded to the plurality of FPC bond pads. The laminated flexure includes a flexure tail having an overlap region that overlaps the FPC. A structural layer of the laminated flexure includes a jumper in the overlap region. The jumper is electrically connected to at least two of the plurality of flexure electrical traces in the flexure conductive layer. The jumper is disposed at least 50 microns from any of the plurality of FPC electrical traces or FPC bond pads.

Abstract: A suspension assembly for a head gimbal assembly of a disk drive includes a laminated flexure that includes a tongue for attachment of a read head. The suspension assembly includes a load beam that, in a first aspect of the present invention has a protruding dimple that contacts the tongue. In this aspect of the invention, a diamond-like carbon (DLC) coating is disposed between and contacting the dimple and the tongue. For example, the DLC may be disposed on the tongue at the location of contact with the load beam dimple. Alternatively, in a second aspect of the present invention, the tongue may have a protruding dimple that contacts the load beam. In this aspect of the invention, a DLC coating is disposed between and contacting the dimple and the load beam.

Abstract: A head gimbal assembly (HGA) for a disk drive is disclosed. The HGA includes a load beam, a flexure, and a slider attached to the load beam by the flexure. The load beam comprises one or more apertures configured to pass a laser beam at each of at least three non collinear points to measure at least one slider parameter. The method for measuring at least one slider parameter includes positioning the slider over a rotating medium and projecting a laser beam through the one or more apertures in the load beam.

Abstract: Disclosed is a suspension assembly for a disk drive that includes: a mounting plate having a through-hole extending from a top-side of the mounting plate to a bottom-side of the mounting plate; a microactuator mounting structure formed in the mounting plate; a microactuator mounted in the microactuator mounting structure; and a flexure attached to the bottom-side of the of mounting plate. The flexure includes: a metal layer; an insulator layer; a trace layer that includes a ground trace; and an opening, wherein the opening extends through the metal layer and the insulator layer to a gold-plated ground trace. A conductive epoxy is bonded to the microactuator and extends through the through-hole to bond to the flexure, wherein the epoxy extends through the opening of the flexure to the gold-plated ground trace of the flexure such that the microactuator is grounded to the flexure.

Abstract: A disk drive is disclosed comprising a head, a disk surface, and a voice coil motor (VCM) and a microactuator operable to actuate the head over the disk surface. A sensitivity of the microactuator is periodically measured over a lifetime of the microactuator. Each measured sensitivity is stored in a timeline log, wherein the timeline log represents a degradation curve of the microactuator over the lifetime of the microactuator.

Abstract: A method for characterizing polarities of piezoelectric (PZT) elements of a two-element PZT microactuator mechanically coupled to a structure may include calculating an impedance of the two PZT element microactuator over a predetermined frequency range; summing the calculated impedance over the predetermined frequency range; and characterizing the polarities of the PZT elements of the two PZT element microactuator as being different if the summed impedance is greater than a threshold value and as being the same if the summed impedance is less than or equal to the threshold value.