Patents by Inventor Yasuaki ASAOKA

Yasuaki ASAOKA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11660660
    Abstract: Provided is a foundry sand supply device capable of collecting foundry sand at an arbitrary timing. The foundry sand supply device includes a bucket collecting the foundry sand, a bucket drive unit rotatably supporting the bucket and driving the bucket, and a moving unit moving the bucket drive unit close to and away from the foundry sand, and moving the bucket drive unit between a collecting position to collect the foundry sand and a supply position to supply the foundry sand.
    Type: Grant
    Filed: August 17, 2020
    Date of Patent: May 30, 2023
    Assignee: SINTOKOGIO, LTD.
    Inventors: Yuichi Ogura, Yasuaki Asaoka, Hisashi Harada
  • Patent number: 11554412
    Abstract: A mold processing system includes a conveyance line intermittently conveying a mold with a predetermined standstill time, a processing apparatus, a conveyance apparatus conveying the processing apparatus along the conveyance line, and a control unit, wherein the control unit controls the conveyance apparatus to set the processing apparatus at a position corresponding to a first position on the conveyance line and controls the processing apparatus to perform a part of the process on the mold conveyed to the first position, and the control unit controls, after completion of the part of the process, the conveyance apparatus to move the processing apparatus to a position corresponding to a second position and controls the processing apparatus to perform the rest of the process within the standstill time.
    Type: Grant
    Filed: June 28, 2021
    Date of Patent: January 17, 2023
    Assignee: SINTOKOGIO, LTD.
    Inventors: Yasuaki Asaoka, Kazunori Ogura, Toshiyuki Ishikawa, Takehiro Sugino
  • Publication number: 20220207700
    Abstract: An aspect of the present invention provides a mold information management device, a casting system, and a mold information management method each of which makes it possible to reduce a rate of occurrence of defective casting products due to unreadable identification marks, as compared to a conventional rate of the occurrence. A mold information management device includes at least one processor, the processor carrying out: a determination process for determining whether an identification mark is good or not, on the basis of image data or profile data obtained by capturing an image of or scanning a surface of a mold on which the identification mark is engraved; and an associating process for associating the identification mark with information on at least one of history and properties of the mold, in a case where the identification mark has been determined to be good in the determination process.
    Type: Application
    Filed: December 14, 2021
    Publication date: June 30, 2022
    Applicant: SINTOKOGIO, LTD.
    Inventors: Yasuaki ASAOKA, Kazunori OGURA, Takehiro SUGINO
  • Patent number: 11305341
    Abstract: A mold shake-out system to suppress the effects of an excessive or insufficient water sprinkling amount in mold shake-out that separates a mold, into which castings have been poured, into castings and molding sand, the mold shake-out system including: a shake-out device that separates the castings and a mold into the castings and the molding sand; a water sprinkling portion that sprinkles water in the shake-out device; and a control device that controls the water sprinkling amount in the water sprinkling portion; the control device adjusting the water sprinkling amount on the basis of molding/pouring data including molding data regarding the mold into which castings have been poured and which is loaded into the shake-out device, pouring data regarding molten metal that forms the castings, and time data from when the molten metal is poured into the mold until when the mold is loaded into the shake-out device.
    Type: Grant
    Filed: July 13, 2018
    Date of Patent: April 19, 2022
    Assignee: SINTOKOGIO, LTD.
    Inventors: Yasuaki Asaoka, Hisashi Harada
  • Publication number: 20220055098
    Abstract: A casting mold molding machine includes a green sand mold molding sensor including a pressure sensor for evaluating moldability of a green sand mold molded by a casting mold molding machine, wherein the pressure sensor is embedded in a squeeze board or squeeze feet that compresses green sand.
    Type: Application
    Filed: November 3, 2021
    Publication date: February 24, 2022
    Applicant: SINTOKOGIO, LTD.
    Inventors: Takato ISHII, Hisashi HARADA, Yasuaki ASAOKA
  • Publication number: 20220001440
    Abstract: A mold processing system includes a conveyance line intermittently conveying a mold with a predetermined standstill time, a processing apparatus, a conveyance apparatus conveying the processing apparatus along the conveyance line, and a control unit, wherein the control unit controls the conveyance apparatus to set the processing apparatus at a position corresponding to a first position on the conveyance line and controls the processing apparatus to perform a part of the process on the mold conveyed to the first position, and the control unit controls, after completion of the part of the process, the conveyance apparatus to move the processing apparatus to a position corresponding to a second position and controls the processing apparatus to perform the rest of the process within the standstill time.
    Type: Application
    Filed: June 28, 2021
    Publication date: January 6, 2022
    Applicant: SINTOKOGIO, LTD.
    Inventors: Yasuaki ASAOKA, Kazunori OGURA, Toshiyuki ISHIKAWA, Takehiro SUGINO
  • Publication number: 20210402462
    Abstract: A green sand mold molding sensor that can measure the pressure applied to a parting plane of a green sand mold in order to determine the quality (casting mold strength) of a molded green sand mold. A green sand mold molding sensor including a pressure sensor for evaluating the molding properties of a green sand mold molded by a casting mold molding machine, wherein the pressure sensor is embedded in a plate having a model attached thereto.
    Type: Application
    Filed: September 10, 2021
    Publication date: December 30, 2021
    Applicant: SINTOKOGIO, LTD.
    Inventors: Takato ISHII, Yasuaki ASAOKA, Hisashi HARADA, Takehiro SUGINO
  • Publication number: 20210308797
    Abstract: A laser marking apparatus includes a blowing unit configured to blow gas onto a surface of a mold, a head configured to mark an identifier on the mold by applying laser light to the surface of the mold; and a control unit configured to cause the head to mark the identifier while the blowing unit blows the gas.
    Type: Application
    Filed: March 29, 2021
    Publication date: October 7, 2021
    Applicant: SINTOKOGIO, LTD.
    Inventors: Yasuaki ASAOKA, Kazunori OGURA, Takehiro SUGINO
  • Publication number: 20210309036
    Abstract: A laser marking apparatus includes a head marking the identifier on a mold, a light-shielding case, a light-shielding gate provided at either a carrying-in port or a carrying-out port of the light-shielding case, and a control unit controlling operation of the head and operation of the light-shielding gate, and the control unit closes the light-shielding gate and causes the head to start a marking operation on the mold in response to carrying-in of the mold into the operation space and opens the light-shielding gate in response to the marking operation ending.
    Type: Application
    Filed: March 26, 2021
    Publication date: October 7, 2021
    Applicant: SINTOKOGIO, LTD.
    Inventors: Yasuaki ASAOKA, Kazunori OGURA, Toshiyuki ISHIKAWA, Takehiro SUGINO
  • Publication number: 20210162494
    Abstract: A mold shake-out system to suppress the effects of an excessive or insufficient water sprinkling amount in mold shake-out that separates a mold, into which castings have been poured, into castings and molding sand, the mold shake-out system including: a shake-out device that separates the castings and a mold into the castings and the molding sand; a water sprinkling portion that sprinkles water in the shake-out device; and a control device that controls the water sprinkling amount in the water sprinkling portion; the control device adjusting the water sprinkling amount on the basis of molding/pouring data including molding data regarding the mold into which castings have been poured and which is loaded into the shake-out device, pouring data regarding molten metal that forms the castings, and time data from when the molten metal is poured into the mold until when the mold is loaded into the shake-out device.
    Type: Application
    Filed: July 13, 2018
    Publication date: June 3, 2021
    Applicant: SINTOKOGIO, LTD.
    Inventors: Yasuaki ASAOKA, Hisashi HARADA
  • Publication number: 20210060636
    Abstract: A casting mold molding device, a casting mold quality evaluation device, and a casting mold quality evaluation method are capable of evaluating the quality (casting mold strength) of a molded green sand mold without measuring a green sand mold by using a casting mold strength gauge each time a green sand mold is molded in one frame. A green sand mold molding sensor that, during molding of a green sand mold, measures a pressure value applied to a joining section between green sand introduced into a casting mold molding space and a plate having a model attached thereto; and a casting mold quality evaluation device that evaluates the quality of a molded green sand mold from the pressure value.
    Type: Application
    Filed: April 25, 2019
    Publication date: March 4, 2021
    Applicant: SINTOKOGIO, LTD.
    Inventors: Takato ISHII, Yasuaki ASAOKA, Hisashi HARADA, Takehiro SUGINO
  • Publication number: 20210053107
    Abstract: Provided is a foundry sand supply device capable of collecting foundry sand at an arbitrary timing. The foundry sand supply device includes a bucket collecting the foundry sand, a bucket drive unit rotatably supporting the bucket and driving the bucket, and a moving unit moving the bucket drive unit close to and away from the foundry sand, and moving the bucket drive unit between a collecting position to collect the foundry sand and a supply position to supply the foundry sand.
    Type: Application
    Filed: August 17, 2020
    Publication date: February 25, 2021
    Applicant: SINTOKOGIO, LTD.
    Inventors: Yuichi OGURA, Yasuaki ASAOKA, Hisashi HARADA
  • Publication number: 20210031258
    Abstract: A casting mold molding device, a casting mold quality evaluation device, and a casting mold quality evaluation method that are capable of evaluating the quality of a molded green sand mold without measuring a green sand mold by using a casting mold strength gauge each time a green sand mold is molded in one flask. The device includes a green sand mold molding sensor that, during molding of a green sand mold, measures a pressure value applied to a joining section between green sand introduced into a casting mold molding space and a squeeze board or squeeze feet; and a casting mold quality evaluation device that evaluates the quality of a molded green sand mold from the pressure value.
    Type: Application
    Filed: April 25, 2019
    Publication date: February 4, 2021
    Applicant: SINTOKOGIO, LTD.
    Inventors: Takato ISHII, Hisashi HARADA, Yasuaki ASAOKA
  • Publication number: 20210031259
    Abstract: A green sand mold molding sensor including a pressure sensor for evaluating moldability of a green sand mold molded by a casting mold molding machine, wherein the pressure sensor is embedded in a squeeze board or squeeze feet that compresses green sand.
    Type: Application
    Filed: April 25, 2019
    Publication date: February 4, 2021
    Applicant: SINTOKOGIO, LTD.
    Inventors: Takato ISHII, Hisashi HARADA, Yasuaki ASAOKA
  • Publication number: 20200406344
    Abstract: A mold-shift detection device for upper and lower molds molded and assembled with each other by a flaskless molding machine, comprises: a first distance sensor measuring a distance by irradiating side surfaces of the upper and lower molds with light; a cylinder causing the first distance sensor to scan the side surfaces of the upper and lower molds; and a controller detecting a mold-shift between the upper and lower molds, based on a measurement result in a scan range.
    Type: Application
    Filed: December 6, 2018
    Publication date: December 31, 2020
    Applicant: SINTOKOGIO, LTD.
    Inventors: Kazuya KOJIMA, Yasuaki ASAOKA, Hisashi HARADA, Takato ISHII
  • Publication number: 20200376541
    Abstract: A green sand mold molding sensor that can measure the pressure applied to a parting plane of a green sand mold in order to determine the quality (casting mold strength) of a molded green sand mold. A green sand mold molding sensor including a pressure sensor for evaluating the molding properties of a green sand mold molded by a casting mold molding machine, wherein the pressure sensor is embedded in a plate having a model attached thereto.
    Type: Application
    Filed: April 25, 2019
    Publication date: December 3, 2020
    Applicant: SINTOKOGIO, LTD.
    Inventors: Takato ISHII, Yasuaki ASAOKA, Hisashi HARADA, Takehiro SUGINO