Patents by Inventor Yasuaki ASAOKA
Yasuaki ASAOKA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11660660Abstract: Provided is a foundry sand supply device capable of collecting foundry sand at an arbitrary timing. The foundry sand supply device includes a bucket collecting the foundry sand, a bucket drive unit rotatably supporting the bucket and driving the bucket, and a moving unit moving the bucket drive unit close to and away from the foundry sand, and moving the bucket drive unit between a collecting position to collect the foundry sand and a supply position to supply the foundry sand.Type: GrantFiled: August 17, 2020Date of Patent: May 30, 2023Assignee: SINTOKOGIO, LTD.Inventors: Yuichi Ogura, Yasuaki Asaoka, Hisashi Harada
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Patent number: 11554412Abstract: A mold processing system includes a conveyance line intermittently conveying a mold with a predetermined standstill time, a processing apparatus, a conveyance apparatus conveying the processing apparatus along the conveyance line, and a control unit, wherein the control unit controls the conveyance apparatus to set the processing apparatus at a position corresponding to a first position on the conveyance line and controls the processing apparatus to perform a part of the process on the mold conveyed to the first position, and the control unit controls, after completion of the part of the process, the conveyance apparatus to move the processing apparatus to a position corresponding to a second position and controls the processing apparatus to perform the rest of the process within the standstill time.Type: GrantFiled: June 28, 2021Date of Patent: January 17, 2023Assignee: SINTOKOGIO, LTD.Inventors: Yasuaki Asaoka, Kazunori Ogura, Toshiyuki Ishikawa, Takehiro Sugino
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Publication number: 20220207700Abstract: An aspect of the present invention provides a mold information management device, a casting system, and a mold information management method each of which makes it possible to reduce a rate of occurrence of defective casting products due to unreadable identification marks, as compared to a conventional rate of the occurrence. A mold information management device includes at least one processor, the processor carrying out: a determination process for determining whether an identification mark is good or not, on the basis of image data or profile data obtained by capturing an image of or scanning a surface of a mold on which the identification mark is engraved; and an associating process for associating the identification mark with information on at least one of history and properties of the mold, in a case where the identification mark has been determined to be good in the determination process.Type: ApplicationFiled: December 14, 2021Publication date: June 30, 2022Applicant: SINTOKOGIO, LTD.Inventors: Yasuaki ASAOKA, Kazunori OGURA, Takehiro SUGINO
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Patent number: 11305341Abstract: A mold shake-out system to suppress the effects of an excessive or insufficient water sprinkling amount in mold shake-out that separates a mold, into which castings have been poured, into castings and molding sand, the mold shake-out system including: a shake-out device that separates the castings and a mold into the castings and the molding sand; a water sprinkling portion that sprinkles water in the shake-out device; and a control device that controls the water sprinkling amount in the water sprinkling portion; the control device adjusting the water sprinkling amount on the basis of molding/pouring data including molding data regarding the mold into which castings have been poured and which is loaded into the shake-out device, pouring data regarding molten metal that forms the castings, and time data from when the molten metal is poured into the mold until when the mold is loaded into the shake-out device.Type: GrantFiled: July 13, 2018Date of Patent: April 19, 2022Assignee: SINTOKOGIO, LTD.Inventors: Yasuaki Asaoka, Hisashi Harada
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Publication number: 20220055098Abstract: A casting mold molding machine includes a green sand mold molding sensor including a pressure sensor for evaluating moldability of a green sand mold molded by a casting mold molding machine, wherein the pressure sensor is embedded in a squeeze board or squeeze feet that compresses green sand.Type: ApplicationFiled: November 3, 2021Publication date: February 24, 2022Applicant: SINTOKOGIO, LTD.Inventors: Takato ISHII, Hisashi HARADA, Yasuaki ASAOKA
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Publication number: 20220001440Abstract: A mold processing system includes a conveyance line intermittently conveying a mold with a predetermined standstill time, a processing apparatus, a conveyance apparatus conveying the processing apparatus along the conveyance line, and a control unit, wherein the control unit controls the conveyance apparatus to set the processing apparatus at a position corresponding to a first position on the conveyance line and controls the processing apparatus to perform a part of the process on the mold conveyed to the first position, and the control unit controls, after completion of the part of the process, the conveyance apparatus to move the processing apparatus to a position corresponding to a second position and controls the processing apparatus to perform the rest of the process within the standstill time.Type: ApplicationFiled: June 28, 2021Publication date: January 6, 2022Applicant: SINTOKOGIO, LTD.Inventors: Yasuaki ASAOKA, Kazunori OGURA, Toshiyuki ISHIKAWA, Takehiro SUGINO
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Publication number: 20210402462Abstract: A green sand mold molding sensor that can measure the pressure applied to a parting plane of a green sand mold in order to determine the quality (casting mold strength) of a molded green sand mold. A green sand mold molding sensor including a pressure sensor for evaluating the molding properties of a green sand mold molded by a casting mold molding machine, wherein the pressure sensor is embedded in a plate having a model attached thereto.Type: ApplicationFiled: September 10, 2021Publication date: December 30, 2021Applicant: SINTOKOGIO, LTD.Inventors: Takato ISHII, Yasuaki ASAOKA, Hisashi HARADA, Takehiro SUGINO
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Publication number: 20210308797Abstract: A laser marking apparatus includes a blowing unit configured to blow gas onto a surface of a mold, a head configured to mark an identifier on the mold by applying laser light to the surface of the mold; and a control unit configured to cause the head to mark the identifier while the blowing unit blows the gas.Type: ApplicationFiled: March 29, 2021Publication date: October 7, 2021Applicant: SINTOKOGIO, LTD.Inventors: Yasuaki ASAOKA, Kazunori OGURA, Takehiro SUGINO
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Publication number: 20210309036Abstract: A laser marking apparatus includes a head marking the identifier on a mold, a light-shielding case, a light-shielding gate provided at either a carrying-in port or a carrying-out port of the light-shielding case, and a control unit controlling operation of the head and operation of the light-shielding gate, and the control unit closes the light-shielding gate and causes the head to start a marking operation on the mold in response to carrying-in of the mold into the operation space and opens the light-shielding gate in response to the marking operation ending.Type: ApplicationFiled: March 26, 2021Publication date: October 7, 2021Applicant: SINTOKOGIO, LTD.Inventors: Yasuaki ASAOKA, Kazunori OGURA, Toshiyuki ISHIKAWA, Takehiro SUGINO
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Publication number: 20210162494Abstract: A mold shake-out system to suppress the effects of an excessive or insufficient water sprinkling amount in mold shake-out that separates a mold, into which castings have been poured, into castings and molding sand, the mold shake-out system including: a shake-out device that separates the castings and a mold into the castings and the molding sand; a water sprinkling portion that sprinkles water in the shake-out device; and a control device that controls the water sprinkling amount in the water sprinkling portion; the control device adjusting the water sprinkling amount on the basis of molding/pouring data including molding data regarding the mold into which castings have been poured and which is loaded into the shake-out device, pouring data regarding molten metal that forms the castings, and time data from when the molten metal is poured into the mold until when the mold is loaded into the shake-out device.Type: ApplicationFiled: July 13, 2018Publication date: June 3, 2021Applicant: SINTOKOGIO, LTD.Inventors: Yasuaki ASAOKA, Hisashi HARADA
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Publication number: 20210060636Abstract: A casting mold molding device, a casting mold quality evaluation device, and a casting mold quality evaluation method are capable of evaluating the quality (casting mold strength) of a molded green sand mold without measuring a green sand mold by using a casting mold strength gauge each time a green sand mold is molded in one frame. A green sand mold molding sensor that, during molding of a green sand mold, measures a pressure value applied to a joining section between green sand introduced into a casting mold molding space and a plate having a model attached thereto; and a casting mold quality evaluation device that evaluates the quality of a molded green sand mold from the pressure value.Type: ApplicationFiled: April 25, 2019Publication date: March 4, 2021Applicant: SINTOKOGIO, LTD.Inventors: Takato ISHII, Yasuaki ASAOKA, Hisashi HARADA, Takehiro SUGINO
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Publication number: 20210053107Abstract: Provided is a foundry sand supply device capable of collecting foundry sand at an arbitrary timing. The foundry sand supply device includes a bucket collecting the foundry sand, a bucket drive unit rotatably supporting the bucket and driving the bucket, and a moving unit moving the bucket drive unit close to and away from the foundry sand, and moving the bucket drive unit between a collecting position to collect the foundry sand and a supply position to supply the foundry sand.Type: ApplicationFiled: August 17, 2020Publication date: February 25, 2021Applicant: SINTOKOGIO, LTD.Inventors: Yuichi OGURA, Yasuaki ASAOKA, Hisashi HARADA
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Publication number: 20210031258Abstract: A casting mold molding device, a casting mold quality evaluation device, and a casting mold quality evaluation method that are capable of evaluating the quality of a molded green sand mold without measuring a green sand mold by using a casting mold strength gauge each time a green sand mold is molded in one flask. The device includes a green sand mold molding sensor that, during molding of a green sand mold, measures a pressure value applied to a joining section between green sand introduced into a casting mold molding space and a squeeze board or squeeze feet; and a casting mold quality evaluation device that evaluates the quality of a molded green sand mold from the pressure value.Type: ApplicationFiled: April 25, 2019Publication date: February 4, 2021Applicant: SINTOKOGIO, LTD.Inventors: Takato ISHII, Hisashi HARADA, Yasuaki ASAOKA
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Publication number: 20210031259Abstract: A green sand mold molding sensor including a pressure sensor for evaluating moldability of a green sand mold molded by a casting mold molding machine, wherein the pressure sensor is embedded in a squeeze board or squeeze feet that compresses green sand.Type: ApplicationFiled: April 25, 2019Publication date: February 4, 2021Applicant: SINTOKOGIO, LTD.Inventors: Takato ISHII, Hisashi HARADA, Yasuaki ASAOKA
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Publication number: 20200406344Abstract: A mold-shift detection device for upper and lower molds molded and assembled with each other by a flaskless molding machine, comprises: a first distance sensor measuring a distance by irradiating side surfaces of the upper and lower molds with light; a cylinder causing the first distance sensor to scan the side surfaces of the upper and lower molds; and a controller detecting a mold-shift between the upper and lower molds, based on a measurement result in a scan range.Type: ApplicationFiled: December 6, 2018Publication date: December 31, 2020Applicant: SINTOKOGIO, LTD.Inventors: Kazuya KOJIMA, Yasuaki ASAOKA, Hisashi HARADA, Takato ISHII
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Publication number: 20200376541Abstract: A green sand mold molding sensor that can measure the pressure applied to a parting plane of a green sand mold in order to determine the quality (casting mold strength) of a molded green sand mold. A green sand mold molding sensor including a pressure sensor for evaluating the molding properties of a green sand mold molded by a casting mold molding machine, wherein the pressure sensor is embedded in a plate having a model attached thereto.Type: ApplicationFiled: April 25, 2019Publication date: December 3, 2020Applicant: SINTOKOGIO, LTD.Inventors: Takato ISHII, Yasuaki ASAOKA, Hisashi HARADA, Takehiro SUGINO