Patents by Inventor Yasuaki KAWAMURA
Yasuaki KAWAMURA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 12043900Abstract: A plated steel material having a plating layer having an average chemical composition containing, in mass %, Zn: more than 50.00%, Al: more than 15.0% and less than 30.0%, Mg: more than 5.0% and less than 15.0%, and Si: 0.25% or more and less than 3.50%, and impurities, and wherein a total amount (?A) of at least one selected from the group consisting of Sn, Bi and In is less than 1.00%, a total amount (?B) of at least one selected from the group consisting of Ca, Y, La, Ce and Sr is 0.02% or more and less than 0.60%, 2.0?SMg/Si<20.0 (Formula 1), 3.0?Si/?B<24.0 (Formula 2), and 26.0?(Si/?B)×(Mg/Si)<375.0 (Formula 3) are satisfied, and in an X-ray diffraction pattern of the surface of the plating layer, a diffraction intensity ratio R1 defined by R1={I(16.18°)+I(32.69°)}/I(27.0°) (Formula 4) satisfies 2.5<R1 (Formula 5) is used.Type: GrantFiled: November 30, 2021Date of Patent: July 23, 2024Assignee: NIPPON STEEL CORPORATIONInventors: Kohei Tokuda, Mamoru Saito, Takuya Mitsunobu, Tetsuya Toba, Yasuto Goto, Atsushi Morishita, Yasuaki Kawamura, Fumiaki Nakamura, Koji Kawanishi
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Patent number: 12006408Abstract: A metal-carbon fiber reinforced plastic composite comprising a metal member of a ferrous material or ferrous alloy, a resin layer provided on at least one surface of the metal member and including a thermoplastic resin, and carbon fiber reinforced plastic provided on a surface of the resin layer and including a carbon fiber material and a matrix resin having thermoplasticity, a glass transition point Tg1 or melting point Tm1 of the resin layer being higher than a glass transition point Tg2 or melting point Tm2 of the carbon fiber reinforced plastic, in which metal-carbon fiber reinforced plastic composite, an AC impedance at a frequency 1 Hz when immersing the metal-carbon fiber reinforced plastic composite in an aqueous solution containing sodium chloride in 5 mass % is 1×107? or more.Type: GrantFiled: April 2, 2019Date of Patent: June 11, 2024Assignee: NIPPON STEEL CORPORATIONInventors: Masumi Koori, Yasuaki Kawamura, Kohei Ueda
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Publication number: 20240158651Abstract: In order to achieve further improvement in flaw resistance, the present invention includes: a metal sheet; and a color film layer positioned on the metal sheet, wherein: on a surface, of the metal sheet, on a side on which at least the color film layer is positioned, a first region and a second region that are specified by a measuring method of an arithmetic mean surface roughness Sa are present; and the color film layer has a thickness of 1 to 10 ?m, and contains particles having a particle diameter equal to or larger than the thickness.Type: ApplicationFiled: March 25, 2022Publication date: May 16, 2024Applicant: NIPPON STEEL CORPORATIONInventors: Akiko HIRAI, Kunihiko TOSHIN, Yasuaki KAWAMURA
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Patent number: 11969969Abstract: What is provided is a new and improved metal-carbon fiber reinforced resin material composite in which the galvanic corrosion of dissimilar materials of a metal member is suppressed and electrodeposition coatability is excellent and a method for manufacturing the metal-carbon fiber reinforced resin material composite. A metal-carbon fiber reinforced resin material composite according to the present invention has a metal member, a resin coating layer disposed on at least a part of a surface of the metal member, and a carbon fiber reinforced resin material containing a matrix resin and a carbon fiber material present in the matrix resin, the resin coating layer contains any one or more kinds selected from the group consisting of metal particles, intermetallic compound particles, conductive oxide particles, and conductive non-oxide ceramic particles as conductive particles and further contains a binder resin, and the conductive particles have a powder resistivity at 23° C. to 27° C. of 7.Type: GrantFiled: April 2, 2019Date of Patent: April 30, 2024Assignee: NIPPON STEEL CORPORATIONInventors: Kohei Ueda, Yasuaki Kawamura, Masumi Koori, Masaharu Ibaragi
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Patent number: 11958268Abstract: To provide a metal-carbon fiber reinforced plastic material (CFRP) composite that has excellent adhesion and adhesion durability at a member interface and a method of producing a metal-CFRP composite. The metal-CFRP composite according to the present invention includes: a metal member; a CFRP layer; and one or two layers of coating layers provided between the metal member and the CFRP layer. In the case where the coating layer consists of one layer, the coating layer is a coating layer containing an isocyanate group, and the matrix resin contains a phenoxy resin as a main component thereof, contains an epoxy group, and has bonds represented in (a structural formula 1) in the vicinity of an interface between the CFRP layer and the coating layer.Type: GrantFiled: June 14, 2019Date of Patent: April 16, 2024Assignee: NIPPON STEEL CORPORATIONInventors: Yasuaki Kawamura, Kohei Ueda, Masumi Koori
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Publication number: 20240043980Abstract: A plated steel material having a plating layer having an average chemical composition containing, in mass %, Zn: more than 50.00%, Al: more than 15.0% and less than 30.0%, Mg: more than 5.0% and less than 15.0%, and Si: 0.25% or more and less than 3.50%, and impurities, and wherein a total amount (?A) of at least one selected from the group consisting of Sn, Bi and In is less than 1.00%, a total amount (?B) of at least one selected from the group consisting of Ca, Y, La, Ce and Sr is 0.02% or more and less than 0.60%, 2.0?SMg/Si<20.0 (Formula 1), 3.0?Si/?B<24.0 (Formula 2), and 26.0?(Si/?B)×(Mg/Si)<375.0 (Formula 3) are satisfied, and in an X-ray diffraction pattern of the surface of the plating layer, a diffraction intensity ratio R1 defined by R1={I(16.18°)+I(32.69°)}/I(27.0°) (Formula 4) satisfies 2.5<R1 (Formula 5) is used.Type: ApplicationFiled: November 30, 2021Publication date: February 8, 2024Applicant: NIPPON STEEL CORPORATIONInventors: Kohei TOKUDA, Mamoru SAITO, Takuya MITSUNOBU, Tetsuya TOBA, Yasuto GOTO, Atsushi MORISHITA, Yasuaki KAWAMURA, Fumiaki NAKAMURA, Koji KAWANISHI
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Patent number: 11827994Abstract: The present invention relates to a hot stamped body comprising a steel sheet and a plating layer formed on at least one surface of the steel sheet, wherein the plating layer is comprised of a ZnO region present on a surface side of the plating layer and having an oxygen concentration of 10 mass % or more and an Ni—Fe—Zn alloy region present on a steel sheet side of the plating layer and having an oxygen concentration of less than 10 mass %, and an average concentration of a total of Fe, Mn and Si in the ZnO region is more than 0 mass % and less than 5 mass %.Type: GrantFiled: May 29, 2020Date of Patent: November 28, 2023Assignee: NIPPON STEEL CORPORATIONInventors: Akinobu Kobayashi, Takehiro Takahashi, Yasuaki Kawamura
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Patent number: 11795560Abstract: The present invention relates to a hot stamped body comprising a steel sheet and a plating layer formed on at least one surface of the steel sheet, wherein the plating layer is comprised of a ZnO region present on a surface side of the plating layer and having an oxygen concentration of 10 mass % or more and an Ni—Fe—Zn alloy region present on a steel sheet side of the plating layer and having an oxygen concentration of less than 10 mass %, and an average concentration of a total of Fe, Mn and Si in the ZnO region is 5 mass % or more and 30 mass % or less.Type: GrantFiled: May 29, 2020Date of Patent: October 24, 2023Assignee: NIPPON STEEL CORPORATIONInventors: Akinobu Kobayashi, Takehiro Takahashi, Yasuaki Kawamura
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Patent number: 11667107Abstract: This metal-carbon fiber reinforced resin material composite includes a metal member, a coating layer that is disposed on at least a part of a surface of the metal member and contains a resin, a carbon fiber reinforced resin material layer that is disposed on at least a part of a surface of the coating layer and contains a matrix resin and a carbon fiber material that is present in the matrix resin, and an electrodeposition film disposed so as to cover at least all of surfaces of the carbon fiber reinforced resin material layer, an interface between the metal member and the coating layer, and an interface between the coating layer and the carbon fiber reinforced resin material layer, in which an average film thickness A of the electrodeposition film formed on the surface of the carbon fiber reinforced resin material layer is 0.3 to 1.Type: GrantFiled: April 2, 2019Date of Patent: June 6, 2023Assignee: NIPPON STEEL CORPORATIONInventors: Yasuaki Kawamura, Kohei Ueda, Masumi Koori
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Patent number: 11555125Abstract: A coated steel sheet has a coating film on at least one side of a plated steel sheet. The coating film contains a binder resin, non-oxide ceramic particles containing V (excluding VC particles), and doped zinc oxide particles. The respective contents of the non-oxide ceramic particles containing V and the doped zinc oxide particles relative to the coating film satisfy the expressions: [(1) CZn?10.0, (2) CV?0.5·CZn, (3) CV?70?CZn, (4) CV?0.125·CZn, and (5) CV?2.0], where CV represents the content (mass %) of the non-oxide ceramic particles containing V, and CZn represents the content (mass %) of the doped zinc oxide particles. The coated steel sheet is excellent in both corrosion resistance before electrodeposition coating, and weldability.Type: GrantFiled: November 17, 2016Date of Patent: January 17, 2023Assignee: NIPPON STEEL CORPORATIONInventors: Yasuaki Kawamura, Yoichiro Mori, Ikuro Yamaoka
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Publication number: 20220213607Abstract: The present invention relates to a hot stamped body comprising a steel sheet and a plating layer formed on at least one surface of the steel sheet, wherein the plating layer is comprised of a. ZnO region present on a surface side of the plating layer and having an oxygen concentration of 10 mass % or more and an Ni—Fe—Zn alloy region present on a steel sheet side of the plating layer and having an oxygen concentration of less than 10 mass %, and an average concentration of a total of Fe, Mn and Si in the ZnO region is more than 0 mass % and less than 5 mass %.Type: ApplicationFiled: May 29, 2020Publication date: July 7, 2022Applicant: NIPPON STEEL CORPORATIONInventors: Akinobu KOBAYASHI, Takehiro TAKAHASHI, Yasuaki KAWAMURA
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Publication number: 20220213609Abstract: The present invention relates to a hot stamped body comprising a steel sheet and a plating layer formed on at least one surface of the steel sheet, wherein the plating layer is comprised of a ZnO region present on a surface side of the plating layer and having an oxygen concentration of 10 mass % or more and an Ni—Fe—Zn alloy region present on a steel sheet side of the plating layer and having an oxygen concentration of less than 10 mass %, and an average concentration of a total of Fe, Mn and Si in the ZnO region is 5 mass % or more and 30 mass % or less.Type: ApplicationFiled: May 29, 2020Publication date: July 7, 2022Applicant: NIPPON STEEL CORPORATIONInventors: Akinobu KOBAYASHI, Takehiro TAKAHASHI, Yasuaki KAWAMURA
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Publication number: 20220161521Abstract: What is provided is a new and improved metal-carbon fiber reinforced resin material composite in which the galvanic corrosion of dissimilar materials of a metal member is suppressed and electrodeposition coatability is excellent and a method for manufacturing the metal-carbon fiber reinforced resin material composite. A metal-carbon fiber reinforced resin material composite according to the present invention has a metal member, a resin coating layer disposed on at least a part of a surface of the metal member, and a carbon fiber reinforced resin material containing a matrix resin and a carbon fiber material present in the matrix resin, the resin coating layer contains any one or more kinds selected from the group consisting of metal particles, intermetallic compound particles, conductive oxide particles, and conductive non-oxide ceramic particles as conductive particles and further contains a binder resin, and the conductive particles have a powder resistivity at 23° C. to 27° C. of 7.Type: ApplicationFiled: April 2, 2019Publication date: May 26, 2022Applicant: NIPPON STEEL CORPORATIONInventors: Kohei UEDA, Yasuaki KAWAMURA, Masumi KOORI, Masaharu IBARAGI
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Publication number: 20220145026Abstract: This metal-carbon fiber reinforced resin material composite includes a metal member, a coating layer that is disposed on at least a part of a surface of the metal member and contains a resin, a carbon fiber reinforced resin material layer that is disposed on at least a part of a surface of the coating layer and contains a matrix resin and a carbon fiber material that is present in the matrix resin, and an electrodeposition film disposed so as to cover at least all of surfaces of the carbon fiber reinforced resin material layer, an interface between the metal member and the coating layer, and an interface between the coating layer and the carbon fiber reinforced resin material layer, in which an average film thickness A of the electrodeposition film formed on the surface of the carbon fiber reinforced resin material layer is 0.3 to 1.Type: ApplicationFiled: April 2, 2019Publication date: May 12, 2022Applicant: NIPPON STEEL CORPORATIONInventors: Yasuaki KAWAMURA, Kohei UEDA, Masumi KOORI
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Patent number: 11028276Abstract: Provided are a surface-treated metal sheet excellent in the adhesiveness to a coating treatment film and weldability and a coated member.Type: GrantFiled: March 30, 2016Date of Patent: June 8, 2021Assignee: NIPPON STEEL CORPORATIONInventors: Yasuaki Kawamura, Koji Akioka, Akihiro Sengoku, Yoichiro Mori
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Publication number: 20210154978Abstract: A metal-carbon fiber reinforced plastic composite comprising a metal member of a ferrous material or ferrous alloy, a resin layer provided on at least one surface of the metal member and including a thermosetting resin, and carbon fiber reinforced plastic provided on a surface of the resin layer and including a carbon fiber material and a matrix resin having thermoplasticity, an indentation elastic modulus at 160 to 180° C. of the resin layer being higher than an indentation elastic modulus at 160 to 180° C. of the matrix resin.Type: ApplicationFiled: April 2, 2019Publication date: May 27, 2021Applicant: Nippon Steel CorporationInventors: Masumi KOORI, Yasuaki KAWAMURA, Kohei UEDA
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Patent number: 10987695Abstract: A hot-dip zinc-based plated steel sheet includes: a base steel sheet that is a metal substrate; a hot-dip zinc-based plating layer provided on the base steel sheet; and a surface treatment layer formed on at least one surface of the hot-dip zinc-based plating layer, in which the surface treatment layer contains more than or equal to 0.1 g/m2 and less than or equal to 1.2 g/m2 of granular oxide per one surface on a metal basis in which, in a temperature range of 900 to 1300 K, standard free energy of formation (?G0) of oxide is smaller than standard free energy of formation (?G0Zn) of zinc oxide and larger than standard free energy of formation (?G0Al) of aluminum oxide at an identical temperature, and the granular oxide has a particle size of more than or equal to 3 nm and less than or equal to 100 nm.Type: GrantFiled: March 31, 2016Date of Patent: April 27, 2021Assignee: NIPPON STEEL CORPORATIONInventors: Koji Akioka, Yasuaki Kawamura, Akihiro Sengoku
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Publication number: 20210114350Abstract: To provide a metal-carbon fiber reinforced plastic material (CFRP) composite that has excellent adhesion and adhesion durability at a member interface and a method of producing a metal-CFRP composite. The metal-CFRP composite according to the present invention includes: a metal member; a CFRP layer; and one or two layers of coating layers provided between the metal member and the CFRP layer. In the case where the coating layer consists of one layer, the coating layer is a coating layer containing an isocyanate group, and the matrix resin contains a phenoxy resin as a main component thereof, contains an epoxy group, and has bonds represented in (a structural formula 1) in the vicinity of an interface between the CFRP layer and the coating layer.Type: ApplicationFiled: June 14, 2019Publication date: April 22, 2021Applicant: NIPPON STEEL CORPORATIONInventors: Yasuaki KAWAMURA, Kohei UEDA, Masumi KOORI
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Publication number: 20210024705Abstract: A metal-carbon fiber reinforced plastic composite comprising a metal member of a ferrous material or ferrous alloy, a resin layer provided on at least one surface of the metal member and including a thermoplastic resin, and carbon fiber reinforced plastic provided on a surface of the resin layer and including a carbon fiber material and a matrix resin having thermoplasticity, a glass transition point Tg1 or melting point Tm1 of the resin layer being higher than a glass transition point Tg2 or melting point Tm2 of the carbon fiber reinforced plastic, in which metal-carbon fiber reinforced plastic composite, an AC impedance at a frequency 1 Hz when immersing the metal-carbon fiber reinforced plastic composite in an aqueous solution containing sodium chloride in 5 mass % is 1×107? or more.Type: ApplicationFiled: April 2, 2019Publication date: January 28, 2021Applicant: NIPPON STEEL CORPORATIONInventors: Masumi KOORI, Yasuaki KAWAMURA, Kohei UEDA
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Patent number: 10851465Abstract: [Object] To provide a zinc-based plated steel sheet excellent in coating film adhesiveness after hot pressing more conveniently. [Solution] A zinc-based plated steel sheet according to the present invention comprises: a zinc-based plated steel sheet that is a base metal; and a surface treatment layer formed on at least one surface of the zinc-based plated steel sheet, in which the surface treatment layer contains one or more oxides selected from titanium oxide, nickel oxide, and tin(IV) oxide each having a particle size of more than or equal to 2 nm and less than or equal to 500 nm, in a range of more than or equal to 0.2 g/m2 and less than or equal to 2 g/m2 per one surface.Type: GrantFiled: March 31, 2016Date of Patent: December 1, 2020Assignee: NIPPON STEEL CORPORATIONInventors: Yasuaki Kawamura, Koji Akioka, Akihiro Sengoku