Patents by Inventor Yasuaki NAKAHARA
Yasuaki NAKAHARA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11316416Abstract: A method of manufacturing a rotor includes forming plates each including a scrap portion that has a center hole and core plate portions that are disposed continuously with the scrap portion on an inner side of the center hole and that each defines a portion of a corresponding one of the outer cores forming a multilayer body including the outer cores by stacking the plates, setting at least a portion of the multilayer body and a portion of the inner core in a mold with a gap therebetween in the radial direction, forming a molded body by pouring a molten filling material into a gap in the mold and forming the filling section, at least a portion of the filling section being positioned between the outer cores, and separating the scrap portion and the core plate portions from each other.Type: GrantFiled: September 30, 2016Date of Patent: April 26, 2022Assignee: NIDEC CORPORATIONInventors: Yasuaki Nakahara, Keisuke Saito, Takeshi Honda, Hirofumi Muto, Osamu Fujimoto
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Patent number: 11251685Abstract: A method of manufacturing a rotor core, the method including laminating first laminated steel plates in an axial direction. The first laminated steel plates each include a plurality of flake portions arranged in a circumferential direction with gaps between each other and a plurality of protrusions protruding radially outward from an outer side surface of a base portion and each having at least a portion located in the gap between the flake portions. The method further includes fixing the base portions to each other and fixing the flake portions to each other. The method further includes removing the protrusions of the laminated steel plates radially outward.Type: GrantFiled: December 26, 2017Date of Patent: February 15, 2022Assignee: NIDEC CORPORATIONInventors: Yasuaki Nakahara, Takeshi Honda, Junichi Uno, Takayuki Migita, Hiroshi Kitagaki, Tsuyoshi Nakamura
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Patent number: 11108288Abstract: A rotor includes magnets, and magnet holes each of which includes an opening extending in a radial direction in plan view, penetrates a rotor core in the axial direction, and includes the magnet located therein. A magnetic pole surface of the magnet opposes a circumferential direction. The rotor core includes first thin plate cores and second thin plate cores. The first thin plate cores include an annular first inner plate, first outer plates on a radially outer side of the first inner plate and arrayed side by side in the circumferential direction, first inner connecting portions connecting the first inner plate and the first outer plate, and a first outer connecting portion that is on a radially outer side of the first outer plate and connects the adjacent first outer plates in the circumferential direction.Type: GrantFiled: November 6, 2019Date of Patent: August 31, 2021Assignee: NIDEC CORPORATIONInventors: Yasuaki Nakahara, Takashi Shiraishi
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Patent number: 11056938Abstract: A rotor includes a rotor core in which laminate steel plates extending in a radial direction with respect to a central axis are laminated in an axial direction, and magnets are inserted into the rotor core. Each of the laminate steel plates includes a base portion positioned on a radially outer side of the central axis, and pieces separately disposed on a radially outer side of the base portion with penetrating portions therebetween, and arranged side by side at predetermined intervals in a circumferential direction. The magnets are inserted into the penetrating portions and arranged side by side at predetermined intervals in the circumferential direction. Space portions are provided between the magnets adjacent to each other in the circumferential direction. A circumferential length of the pieces is shorter than a circumferential length of the magnets.Type: GrantFiled: September 29, 2017Date of Patent: July 6, 2021Assignee: NIDEC CORPORATIONInventors: Takayuki Migita, Takeshi Honda, Hirofumi Muto, Osamu Fujimoto, Hiroshi Kitagaki, Yasuaki Nakahara
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Patent number: 11043860Abstract: A rotor includes a rotor core including laminated thin plate cores. A single thin plate core includes an inner plate portion defining a portion of an inner core portion and outer plate portions defining a portion of an outer core portion. At least some of the laminated thin plate cores include a connecting portion. A number of connecting portion is one or a plurality, and, when the number of connecting portions is a plurality, the connecting portions at positions other than both left and right sides of each other in a circumferential direction, and, in plan view, the thin plate core includes the connecting portion at a position different from that of a connecting portion in another thin plate core adjacent in an axial direction.Type: GrantFiled: November 2, 2017Date of Patent: June 22, 2021Assignee: NIDEC CORPORATIONInventors: Takashi Shiraishi, Takeshi Honda, Junichi Uno, Hisashi Fujihara, Yasuaki Nakahara, Keisuke Saito
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Patent number: 10923974Abstract: A rotor core includes first and second laminate steel plates extending in a radial direction with respect to a central axis. The first laminate steel plate includes a first base portion positioned on a radially outer side of the central axis, and pieces separately positioned on a radially outer side of the first base portion with penetrating portions therebetween, and disposed at predetermined intervals in a circumferential direction. The second laminated steel sheet includes a second base portion positioned on a radially outer side of the central axis, and annular portions separately disposed on a radially outer side of the second base portion with penetrating portions therebetween, and extending in a circumferential direction. The rotor core is defined by the first laminate steel plates and at least one of the second laminate steel plates laminated in an axial direction.Type: GrantFiled: September 29, 2017Date of Patent: February 16, 2021Assignee: NIDEC CORPORATIONInventors: Takayuki Migita, Takeshi Honda, Hirofumi Muto, Osamu Fujimoto, Hiroshi Kitagaki, Yasuaki Nakahara
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Patent number: 10833569Abstract: A rotor core includes laminate steel plates extending in a radial direction with respect to a central axis. The laminate steel plates each include a base portion on a radially outer side of the central axis, and pieces separately disposed on a radially outer side of the base portion with penetrating portions therebetween, and arranged side by side at predetermined intervals in a circumferential direction. The laminate steel plates are laminated in an axial direction. The laminated steel plate at an upper end in the axial direction includes at least one of an outward projection extending radially outward from an outer edge portion of the base portion and an inward projection extending radially inward from an inner edge portion of the piece, and the laminated steel plate at a lower end in the axial direction includes an intervening portion between the base portion and the piece portion.Type: GrantFiled: September 29, 2017Date of Patent: November 10, 2020Assignee: NIDEC CORPORATIONInventors: Takayuki Migita, Takeshi Honda, Hirofumi Muto, Osamu Fujimoto, Hiroshi Kitagaki, Yasuaki Nakahara
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Patent number: 10763714Abstract: A motor may include a rotor including a shaft; a stator; and a bearing supporting the shaft. The rotor may include a plurality of core pieces on an outer side of the shaft, a plurality of permanent magnets, a mold resin part between the core pieces, and an interposed part in contact with a surface on one side in a circumferential direction of each of the core pieces. The neighboring core pieces may include a magnet insertion hole provided therebetween. The permanent magnet may include two poles, with poles of neighboring magnets facing each other having identical polarity. Each of the permanent magnets is in indirect contact with the core piece positioned on the other side in the circumferential direction of the magnet insertion hole via the interposed part.Type: GrantFiled: April 4, 2018Date of Patent: September 1, 2020Assignee: NIDEC CORPORATIONInventors: Tatsuro Kawamoto, Takayuki Migita, Takao Atarashi, Yasuaki Nakahara
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Patent number: 10727722Abstract: A stator includes core pieces in which at least first and second laminate members are laminated, the first laminate member includes a first tooth portion and a first core back portion, the second laminate member includes a second tooth portion and a second core back portion, the first core back portion includes a first protrusion on one side thereof in a circumferential direction and a first recess on the other side thereof in the circumferential direction, the second core back portion includes a second recess on one side thereof in a circumferential direction and a second protrusion on the other side thereof in the circumferential direction, and an area of a region in which the first and second core back portions of the core piece adjacent thereto overlap in a lamination direction is greater than a circumferential cross-sectional area of the first core back portion circumferentially inward from the first protrusion.Type: GrantFiled: February 22, 2019Date of Patent: July 28, 2020Assignee: NIDEC CORPORATIONInventors: Yasuaki Nakahara, Takayuki Migita, Hiroshi Kitagaki, Takeshi Honda, Hisashi Fujihara
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Publication number: 20200161913Abstract: A rotor includes magnets, and magnet holes each of which includes an opening extending in a radial direction in plan view, penetrates a rotor core in the axial direction, and includes the magnet located therein. A magnetic pole surface of the magnet opposes a circumferential direction. The rotor core includes first thin plate cores and second thin plate cores. The first thin plate cores include an annular first inner plate, first outer plates on a radially outer side of the first inner plate and arrayed side by side in the circumferential direction, first inner connecting portions connecting the first inner plate and the first outer plate, and a first outer connecting portion that is on a radially outer side of the first outer plate and connects the adjacent first outer plates in the circumferential direction.Type: ApplicationFiled: November 6, 2019Publication date: May 21, 2020Inventors: Yasuaki NAKAHARA, Takashi SHIRAISHI
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Patent number: 10637323Abstract: A motor includes a bus bar assembly including a bus bar, a wiring member, and a bus bar holder. The bus bar holder includes a main body portion, a bottom portion, and a first circuit board support portion. The wiring member includes a circuit board connection terminal electrically connected to the circuit board. The circuit board connection terminal includes a contact portion connected to the circuit board, and applies force to the circuit board through the contact portion. The first circuit board support portion is disposed at a region of the bottom portion to define a side at which the circuit board connection terminal is located when viewed from one direction. The first circuit board support portion and the contact portion are located at different positions when viewed from the one direction.Type: GrantFiled: January 11, 2019Date of Patent: April 28, 2020Assignee: Nidec CorporationInventors: Hidehiro Haga, Ryusuke Sato, Yosuke Yamada, Yasuaki Nakahara
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Publication number: 20200127539Abstract: A method of manufacturing a rotor core, the method including laminating first laminated steel plates in an axial direction. The first laminated steel plates each include a plurality of flake portions arranged in a circumferential direction with gaps between each other and a plurality of protrusions protruding radially outward from an outer side surface of a base portion and each having at least a portion located in the gap between the flake portions. The method further includes fixing the base portions to each other and fixing the flake portions to each other. The method further includes removing the protrusions of the laminated steel plates radially outward.Type: ApplicationFiled: December 26, 2017Publication date: April 23, 2020Inventors: Yasuaki NAKAHARA, Takeshi HONDA, Junichi UNO, Takayuki MIGITA, Hiroshi KITAGAKI, Tsuyoshi NAKAMURA
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Patent number: 10530227Abstract: A manufacturing method comprising: a process S1 of forming a plate member which has a substantially annular scrap portion having a center hole through an axial direction and a core plate portion defining a portion of the core pieces arranged continuously with the scrap portion on a radially inner side of the scrap portion; a process S2 of forming a laminated body, which has the core pieces, by laminating the plate member; a process S3 of providing the laminated body and the shaft in a mold; a process S4 of forming a molding body by inserting a molten resin or a nonmagnetic material in the mold and forming the filling portion of which at least a portion is located between the core pieces; and a process S5 of separating the scrap portion and the core plate portion.Type: GrantFiled: May 19, 2016Date of Patent: January 7, 2020Assignee: NIDEC CORPORATIONInventors: Takeshi Honda, Yosuke Yamada, Yasuaki Nakahara, Hisashi Fujihara, Takayuki Migita, Tsuyoshi Nakamura
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Patent number: 10505408Abstract: A stator includes core pieces in which at least first and second laminate members are laminated, the first laminate member includes a first tooth portion and a first core back portion, the second laminate member includes a second tooth portion and a second core back portion, the first core back portion includes a first protrusion on one side thereof in a circumferential direction and a first recess on another side thereof in the circumferential direction, the second core back portion includes a second recess on one side thereof in a circumferential direction and a second protrusion on the other side thereof in the circumferential direction, and an area of a region in which the first core back portion and the second core back portion of the core piece adjacent thereto overlap in a lamination direction is greater than a circumferential cross-sectional area of the first core back portion circumferentially inward from the first protrusion.Type: GrantFiled: February 22, 2019Date of Patent: December 10, 2019Assignee: NIDEC CORPORATIONInventors: Yasuaki Nakahara, Takayuki Migita, Hiroshi Kitagaki, Takeshi Honda, Hisashi Fujihara
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Publication number: 20190319504Abstract: A rotor includes a rotor core including laminated thin plate cores. A single thin plate core includes an inner plate portion defining a portion of an inner core portion and outer plate portions defining a portion of an outer core portion. At least some of the laminated thin plate cores include a connecting portion. A number of connecting portion is one or a plurality, and, when the number of connecting portions is a plurality, the connecting portions at positions other than both left and right sides of each other in a circumferential direction, and, in plan view, the thin plate core includes the connecting portion at a position different from that of a connecting portion in another thin plate core adjacent in an axial direction.Type: ApplicationFiled: November 2, 2017Publication date: October 17, 2019Inventors: Takashi SHIRAISHI, Takeshi HONDA, Junichi UNO, Hisashi FUJIHARA, Yasuaki NAKAHARA, Keisuke SAITO
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Patent number: 10404125Abstract: A stator includes conductive wires wound around teeth, and slots between adjacent teeth in a circumferential direction. The conductive wires include conductive wires of three phases corresponding to a U-phase, a V-phase, and a W-phase, and the conductive wires are delta connected. Coils, in which any one of the conductive wires is wound around the teeth, are repeatedly disposed in order of the U-phase, the V-phase, and the W-phase in the circumferential direction. In each of the U-phase, the V-phase, and the W-phase, at least two coils are connected in series and adjacent in the circumferential direction. A direction in which the U-phase and W-phase conductive wires are wound around the teeth and a direction in which the V-phase conductive wire is wound around the tooth are opposite.Type: GrantFiled: September 28, 2018Date of Patent: September 3, 2019Assignee: NIDEC CORPORATIONInventors: Yasuaki Nakahara, Takayuki Migita, Hisashi Fujihara, Tsuyoshi Nakamura
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Publication number: 20190214889Abstract: A rotor core includes laminate steel plates extending in a radial direction with respect to a central axis. The laminate steel plates each include a base portion on a radially outer side of the central axis, and pieces separately disposed on a radially outer side of the base portion with penetrating portions therebetween, and arranged side by side at predetermined intervals in a circumferential direction. The laminate steel plates are laminated in an axial direction. The laminated steel plate at an upper end in the axial direction includes at least one of an outward projection extending radially outward from an outer edge portion of the base portion and an inward projection extending radially inward from an inner edge portion of the piece, and the laminated steel plate at a lower end in the axial direction includes an intervening portion between the base portion and the piece portion.Type: ApplicationFiled: September 29, 2017Publication date: July 11, 2019Inventors: Takayuki MIGITA, Takeshi HONDA, Hirofumi MUTO, Osamu FUJIMOTO, Hiroshi KITAGAKI, Yasuaki NAKAHARA
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Publication number: 20190214865Abstract: A rotor core includes first and second laminate steel plates extending in a radial direction with respect to a central axis. The first laminate steel plate includes a first base portion positioned on a radially outer side of the central axis, and pieces separately positioned on a radially outer side of the first base portion with penetrating portions therebetween, and disposed at predetermined intervals in a circumferential direction. The second laminated steel sheet includes a second base portion positioned on a radially outer side of the central axis, and annular portions separately disposed on a radially outer side of the second base portion with penetrating portions therebetween, and extending in a circumferential direction. The rotor core is defined by the first laminate steel plates and at least one of the second laminate steel plates laminated in an axial direction.Type: ApplicationFiled: September 29, 2017Publication date: July 11, 2019Inventors: Takayuki MIGITA, Takeshi HONDA, Hirofumi MUTO, Osamu FUJIMOTO, Hiroshi KITAGAKI, Yasuaki NAKAHARA
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Publication number: 20190214866Abstract: A rotor includes a rotor core in which laminate steel plates extending in a radial direction with respect to a central axis are laminated in an axial direction, and magnets are inserted into the rotor core. Each of the laminate steel plates includes a base portion positioned on a radially outer side of the central axis, and pieces separately disposed on a radially outer side of the base portion with penetrating portions therebetween, and arranged side by side at predetermined intervals in a circumferential direction. The magnets are inserted into the penetrating portions and arranged side by side at predetermined intervals in the circumferential direction. Space portions are provided between the magnets adjacent to each other in the circumferential direction. A circumferential length of the pieces is shorter than a circumferential length of the magnets.Type: ApplicationFiled: September 29, 2017Publication date: July 11, 2019Inventors: Takayuki MIGITA, Takeshi HONDA, Hirofumi MUTO, Osamu FUJIMOTO, Hiroshi KITAGAKI, Yasuaki NAKAHARA
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Publication number: 20190190357Abstract: A stator includes core pieces in which at least first and second laminate members are laminated, the first laminate member includes a first tooth portion and a first core back portion, the second laminate member includes a second tooth portion and a second core back portion, positions of both circumferential ends of the first core back portion are different from positions of both circumferential ends of the second core back portion, the first core back portion and the second core back portion have an inclined or curved shape at a lower side of one side thereof in the circumferential direction or the other side thereof in the circumferential direction which overlaps the core piece adjacent thereto, and the inclined or curved shape of the first core back portion and the second core back portion is at a portion protruding in the circumferential direction with respect to the second core back portion and the first core back portion in a plan view.Type: ApplicationFiled: February 22, 2019Publication date: June 20, 2019Inventors: Yasuaki NAKAHARA, Takayuki MIGITA, Hiroshi KITAGAKI, Takeshi HONDA, Hisashi FUJIHARA