Patents by Inventor Yasufumi Aihara

Yasufumi Aihara has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8361271
    Abstract: To form an electrostatic chuck, a bonding sheet is applied onto the upper surface of a cooling plate and then the cooling plate is placed in a vacuum dryer at a pressure of 2,000 Pa or less for a pre-bake treatment at 120° C. to 130° C. for 15 to 40 hours, followed by natural cooling. A plate is then stacked on the bonding sheet so that the lower surface of the plate is aligned with the upper surface of the bonding sheet, which is applied onto the cooling plate. The resulting stacked body is placed in a heat-resistant resin bag, and is then placed in an autoclave and treated together for several hours under pressure and heat.
    Type: Grant
    Filed: August 19, 2011
    Date of Patent: January 29, 2013
    Assignee: NGK Insulators, Ltd.
    Inventors: Yasufumi Aihara, Hiroya Sugimoto, Shunsuke Tanaka, Kazuma Ohba, Jyunya Waki
  • Patent number: 8129016
    Abstract: A substrate supporting member includes: a plate-shaped ceramic body having a surface serving as a substrate supporting surface; a plate-shaped composite material body which is joined to a surface of the ceramic body opposite to the substrate supporting surface with a joint material interposed therebetween and the plate-shaped composite material body made of porous ceramic with pores filled with metal, the composite material body having a porosity of more than 0% and not more than 5%; and a metallic plate which is joined to a surface of the composite material body opposite to the surface joined to the ceramic body with a joint material interposed therebetween.
    Type: Grant
    Filed: October 4, 2007
    Date of Patent: March 6, 2012
    Assignee: NGK Insulators, Ltd.
    Inventors: Tetsuya Kawajiri, Yasufumi Aihara, Tomoyuki Fujii
  • Publication number: 20120028057
    Abstract: To form an electrostatic chuck, a bonding sheet is applied onto the upper surface of a cooling plate and then the cooling plate is placed in a vacuum dryer at a pressure of 2,000 Pa or less for a pre-bake treatment at 120° C. to 130° C. for 15 to 40 hours, followed by natural cooling. A plate is then stacked on the bonding sheet so that the lower surface of the plate is aligned with the upper surface of the bonding sheet, which is applied onto the cooling plate. The resulting stacked body is placed in a heat-resistant resin bag, and is then placed in an autoclave and treated together for several hours under pressure and heat.
    Type: Application
    Filed: August 19, 2011
    Publication date: February 2, 2012
    Applicant: NGK Insulators, Ltd.
    Inventors: Yasufumi AIHARA, Hiroya Sugimoto, Shunsuke Tanaka, Kazuma Ohba, Jyunya Waki
  • Patent number: 7763831
    Abstract: A heating device has a ceramic base with a heating surface, and a heating body embedded in the ceramic base. The heating device includes a thermal conductive member positioned between the heating surface and the heating body in the ceramic base. The thermal conductive member has a thermal conductivity that is higher than the ceramic base and as such, the heating device achieves superior temperature uniformity of a heated object particularly in a semiconductor device manufacturing process.
    Type: Grant
    Filed: November 14, 2007
    Date of Patent: July 27, 2010
    Assignee: NGK Insulators, Ltd.
    Inventors: Ikuhisa Morioka, Yasufumi Aihara, Hideyoshi Tsuruta
  • Patent number: 7582367
    Abstract: A ceramic member is provided including a base including an alumina sintered body, an yttria sintered body formed on the alumina sintered body, an intermediate layer including yttrium and aluminum formed between the alumina sintered body and the yttria sintered body, and a metallic member buried in the intermediate layer of the base. A difference between the thermal expansion coefficient of the alumina sintered body and that of the yttria sintered body is equal to or less than about 0.50×10?6/K, and the thermal expansion coefficient of the alumina sintered body is greater than the thermal expansion coefficient of the yttria sintered body. The alumina sintered body, the intermediate layer, the yttria sintered body, and the metallic member are formed into an integrated sintered body, and the content of yttria in the yttria sintered body is 99 wt % or more.
    Type: Grant
    Filed: September 27, 2005
    Date of Patent: September 1, 2009
    Assignee: NGK Insulators, Ltd.
    Inventors: Yasufumi Aihara, Hiroto Matsuda, Kazuhiro Nobori, Tsutomu Kato
  • Patent number: 7576967
    Abstract: An electrostatic chuck includes a ceramic base having an electrode embedded in vicinity to a holding face for holding a substrate. On a back side of this ceramic base, provided are a terminal connected to the electrode, a wafer temperature control member, and an insulating member for insulating the temperature control member from the terminal. This insulating member has a flange portion on its end portion in contact with the ceramic base, and is made of highly thermal conductive ceramics.
    Type: Grant
    Filed: March 19, 2007
    Date of Patent: August 18, 2009
    Assignee: NGK Insulators, Ltd.
    Inventors: Ikuhisa Morioka, Yasufumi Aihara, Hideyoshi Tsuruta
  • Publication number: 20090159588
    Abstract: A heating apparatus 10 includes a ceramic base 11 having a heating surface 11a and provided with a resistance heating body 12 embedded therein, and a temperature adjusting member 21 fixedly fastened proximal to a back surface of the ceramic base 11. A heat conductive member 14 having a thermal conductivity higher than the ceramic base 11 is provided between the heating surface of the ceramic base 11 and the resistance heating body 12. A gas is introduced to an air gap 31 between the ceramic base 11 and the temperature adjusting member 21 while controlling the gas pressure.
    Type: Application
    Filed: September 8, 2008
    Publication date: June 25, 2009
    Applicant: NGK Insulators, Ltd.
    Inventors: Ikuhisa Morioka, Hideyoshi TSURUTA, Yasufumi Aihara
  • Patent number: 7442450
    Abstract: A yttria sintered body contains an amount of silicon carbide within a range of 5 to 40% by volume, has a volume resistivity at room temperature within a range of 1×101 to 1×1017 ?·cm, and is adapted for application to an electrostatic chuck.
    Type: Grant
    Filed: August 14, 2006
    Date of Patent: October 28, 2008
    Assignee: NGK Insulators, Ltd.
    Inventors: Yasufumi Aihara, Hiroto Matsuda
  • Patent number: 7403386
    Abstract: An electrostatic chuck includes; a base made of ceramics, in which an electrode generating electrostatic attractive force is embedded; a cooling member which contains metal; a bonding material which bonds the base and the cooling member to each other; a gas providing passage which penetrates the base, the bonding material, and the cooling member; and an engagement member and a bolt member, which are fixing members mechanically fixing the base and the cooling member to each other.
    Type: Grant
    Filed: June 8, 2006
    Date of Patent: July 22, 2008
    Assignee: NGK Insulators, Ltd.
    Inventors: Yasufumi Aihara, Hideyoshi Tsuruta, Keiji Kawasaki
  • Publication number: 20080142501
    Abstract: A heating device has a ceramic base with a heating surface, and a heating body embedded in the ceramic base. The heating device includes a thermal conductive member between the heating surface and the heating body in the ceramic base. The thermal conductive member has thermal conductivity higher than the ceramic base. The present, heating device achieves superior temperature uniformity of a heated object, particularly in the semiconductor device manufacturing process.
    Type: Application
    Filed: November 14, 2007
    Publication date: June 19, 2008
    Applicant: NGK Insulators, Ltd.
    Inventors: Ikuhisa MORIOKA, Yasufumi AIHARA, Hideyoshi TSURUTA
  • Publication number: 20080138645
    Abstract: A substrate supporting member includes: a plate-shaped ceramic body having a surface serving as a substrate supporting surface; a plate-shaped composite material body which is joined to a surface of the ceramic body opposite to the substrate supporting surface with a joint material interposed therebetween and made of porous ceramic with pores filled with metal, the composite material body having a porosity of more than 0% and not more than 5%; and a metallic plate which is joined to a surface of the composite material body opposite to the surface joined to the ceramic body with a joint material interposed therebetween.
    Type: Application
    Filed: October 4, 2007
    Publication date: June 12, 2008
    Applicant: NGK Insulators, Ltd.
    Inventors: Tetsuya KAWAJIRI, Yasufumi Aihara, Tomoyuki Fujii
  • Patent number: 7375046
    Abstract: A yttria sintered body is provided which includes yttria as a principal ingredient and 5 to 40 vol. % silicon nitride, and which exhibits enhanced corrosion resistance and mechanical strength.
    Type: Grant
    Filed: February 14, 2006
    Date of Patent: May 20, 2008
    Assignee: NGK Insulators, Ltd.
    Inventors: Yasufumi Aihara, Hiroto Matsuda
  • Publication number: 20080062612
    Abstract: An electrostatic chuck including lower and upper regions of a ceramic base, an embedded electrode and a resin film formed on the surface of the base. Volume resistivity of the upper region is 1×109 ?·cm to 1×1012 ?·cm, surface roughness of the surface of the upper region is 0.4 ?m or less in centerline average roughness Ra, and the resin film is made of denatured fluorine resin. A thickness of the resin film is 1 ?m or more, variations of the thickness of the resin film are ±30% or less, static friction and dynamic friction coefficients of a surface of the resin film is 0.2 or less, hardness of the resin film is 3H to F in a pencil method, and a contact angle of the resin film with water is 85° or more.
    Type: Application
    Filed: September 5, 2007
    Publication date: March 13, 2008
    Applicant: NGK Insulators, Ltd.
    Inventors: Ikuhisa MORIOKA, Yasufumi AIHARA
  • Publication number: 20070223175
    Abstract: An electrostatic chuck includes a ceramic base having an electrode embedded in vicinity to a holding face for holding a substrate. On a back side of this ceramic base, provided are a terminal connected to the electrode, a wafer temperature control member, and an insulating member for insulating the temperature control member from the terminal. This insulating member has a flange portion on its end portion in contact with the ceramic base, and is made of highly thermal conductive ceramics.
    Type: Application
    Filed: March 19, 2007
    Publication date: September 27, 2007
    Applicant: NGK Insulators, Ltd.
    Inventors: Ikuhisa Morioka, Yasufumi Aihara, Hideyoshi Tsuruta
  • Publication number: 20070042897
    Abstract: A yttria sintered body contains an amount of silicon carbide within a range of 5 to 40% by volume, has a volume resistivity at room temperature within a range of 1×101 to 1×1017?·cm, and is adapted for application to an electrostatic chuck.
    Type: Application
    Filed: August 14, 2006
    Publication date: February 22, 2007
    Applicant: NGK Insulators, Ltd.
    Inventors: Yasufumi Aihara, Hiroto Matsuda
  • Publication number: 20060279899
    Abstract: An electrostatic chuck includes; a base made of ceramics, in which an electrode generating electrostatic attractive force is embedded; a cooling member which contains metal; a bonding material which bonds the base and the cooling member to each other; a gas providing passage which penetrates the base, the bonding material, and the cooling member; and an engagement member and a bolt member, which are fixing members mechanically fixing the base and the cooling member to each other.
    Type: Application
    Filed: June 8, 2006
    Publication date: December 14, 2006
    Applicant: NGK Insulators, Ltd.
    Inventors: Yasufumi Aihara, Hideyoshi Tsuruta, Keiji Kawasaki
  • Publication number: 20060199722
    Abstract: A yttria sintered body includes yttria as a principal ingredient, and 5 to 40% by volume of silicone nitride, allowing for an enhanced corrosion resistance and mechanical strength.
    Type: Application
    Filed: February 14, 2006
    Publication date: September 7, 2006
    Applicant: NGK Insulators, Ltd.
    Inventors: Yasufumi Aihara, Hiroto Matsuda
  • Publication number: 20060073349
    Abstract: A ceramic member comprises a base including an alumina sintered body, and an yttria sintered body formed on the alumina sintered body and exposed to a corrosive gas; and a metallic member buried in the base.
    Type: Application
    Filed: September 27, 2005
    Publication date: April 6, 2006
    Applicant: NGK Insulators, Ltd.
    Inventors: Yasufumi Aihara, Hiroto Matsuda, Kazuhiro Nobori, Tsutomu Kato
  • Publication number: 20020179192
    Abstract: A base member made of a metal in which aluminum is included, ceramics in which an aluminum element is included, or a composition member constructed by a metal in which aluminum and ceramics are included, is provided in a container in which a solid fluorine compound such as NaHF2 is filled. Then, the container is heated at a temperature higher than a decomposing temperature of the solid fluorine compound. After that, the base member is subjected to a heat treatment with the decomposed gas of the solid fluorine compound to form a fluoride layer on a surface of the base member. In this manner, it is possible to obtain an anti-corrosion member which shows a high corrosion property with respect to the corrosion gas of halogen series and its plasma, particularly with respect to chlorine gas and its plasma.
    Type: Application
    Filed: April 4, 2002
    Publication date: December 5, 2002
    Applicant: NGK Insulators, Ltd.
    Inventors: Yasufumi Aihara, Keiichiro Watanabe, Kiyoshi Araki
  • Publication number: 20020155054
    Abstract: A highly resistive recrystallized silicon carbide having open pores, wherein layered carbons on the inner wall surfaces of said open pores are removed and a resistivity at room temperature of said recrystallized silicon carbide is not less than 10000 &OHgr;·cm.
    Type: Application
    Filed: March 28, 2002
    Publication date: October 24, 2002
    Applicant: NGK Insulators, Ltd.
    Inventors: Yasufumi Aihara, Katsuhiro Inoue