Patents by Inventor Yasuhiko Matsuoka

Yasuhiko Matsuoka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20120157570
    Abstract: This invention provide an aqueous PTFE dispersion and a process for efficiently producing the aqueous PTFE dispersion for coagulation processing having excellent coagulation properties of PTFE microparticles. The process involves adding a synthetic adsorbent, having a specific surface area of from 100 to 2,000 m2/g, to an aqueous PTFE dispersion containing both PTFE microparticles, having an average particle size of from 0.10 to 0.50 ?m, and a nonionic surfactant, followed by stirring or shaking and then separation into a liquid phase and a solid phase, and recovering an aqueous PTFE dispersion which contains from 45 to 70 mass % of PTFE microparticles having an average particle size of from 0.10 to 0.50 ?m and from 1.4 to 2.1 mass %, based on the mass of the PTFE microparticles, of a nonionic surfactant.
    Type: Application
    Filed: February 10, 2012
    Publication date: June 21, 2012
    Applicant: Asahi Glass Company, Limited
    Inventors: Jun HOSHIKAWA, Junko Haga, Yasuhiko Matsuoka
  • Patent number: 8118476
    Abstract: A gas/liquid mixing equipment of the present invention comprises a stirring vessel 1, a stirring shaft 10 inserted horizontally in the stirring vessel 1 and a helical ribbon impeller 20 attached to the stirring shaft 10, whereby a high gas absorption performance can be secured even with low shearing. Further, a polymer can be produced with high productivity. A gas/liquid mixing method of the present invention is a method which comprises employing the above-mentioned gas/liquid mixing equipment, and a method for producing a polymer of the present invention is a method which comprises polymerizing feed monomers containing gaseous monomers in aqueous solvents, wherein the gaseous monomers and the aqueous solvents are mixed by such a gas/liquid mixing method. A polymer of the present invention is produced by the above-mentioned method for producing a polymer.
    Type: Grant
    Filed: September 22, 2005
    Date of Patent: February 21, 2012
    Assignee: Asahi Glass Company, Limited
    Inventors: Nobuyuki Kasahara, Shin Tatematsu, Shigeki Kobayashi, Yasuhiko Matsuoka, Hiroki Nagai, Terence Edwin Attwood, Steven McDonald, Philip David Mackrell, Shigeki Hiraoka
  • Patent number: 8067661
    Abstract: To provide a good and simple method for decomposing and detoxifying a hardly decomposable fluorinated organic compound. Specifically, a fluorinated organic compound is decomposed by bringing an aqueous solution of the fluorinated organic compound into contact with a catalyst containing a metal oxide. The metal oxide may preferably be an oxide of at least one metal selected from the group consisting of Ni, Pd, Cu, Mn, Fe and Co, and more preferably be nickel oxide. The contact temperature is preferably within the range of from 0 to 100° C. Preferably, the fluorinated organic compound to be decomposed is an organic fluorocarboxylic acid, an organic fluorosulfonic acid or a salt thereof, which is used as a surfactant or an surface treatment agent.
    Type: Grant
    Filed: August 10, 2010
    Date of Patent: November 29, 2011
    Assignee: Asahi Glass Company, Limited
    Inventors: Jumpei Nomura, Yasuhiko Matsuoka
  • Patent number: 7973127
    Abstract: The present invention provides a method for producing a polytetrafluoroethylene fine powder, which comprises emulsion polymerizing tetrafluoroethylene in the presence of an aqueous medium, a fluorinated surfactant and a radical polymerization initiator to produce an aqueous polytetrafluoroethylene emulsion, mixing and coagulating the aqueous emulsion to separate a polytetrafluoroethylene fine powder, and then drying the polytetrafluoroethylene fine powder in a wet state in an atmosphere containing ammonia.
    Type: Grant
    Filed: September 28, 2010
    Date of Patent: July 5, 2011
    Assignee: Asahi Glass Company, Limited
    Inventors: Shinya Higuchi, Yasuhiko Matsuoka, Shigeki Kobayashi
  • Publication number: 20110040054
    Abstract: To provide a method for producing a PTFE fine powder having a low paste extrusion pressure property by a simple method. The method for producing a PTFE fine power comprises emulsion polymerizing tetrafluoroethylene in the presence of an aqueous medium, a fluorinated surfactant and a radical polymerization initiator, to produce an aqueous PTFE emulsion, and coagulating it in the presence of at least one bulk density-reducing compound selected from the group consisting of ammonia, an ammonium salt and urea in an amount of from 0.4 to 10 parts by mass per 100 parts by mass of PTFE.
    Type: Application
    Filed: October 25, 2010
    Publication date: February 17, 2011
    Applicant: ASAHI GLASS COMPANY, LIMITED
    Inventors: Shinya HIGUCHI, Yasuhiko Matsuoka, Shigeki Kobayashi
  • Publication number: 20110021728
    Abstract: To provide a method for producing a PTFE fine powder which can produce a PTFE fine powder having a low paste extrusion pressure property by a simple method. In the presence of an aqueous medium, a fluorinated surfactant and a radical polymerization initiator, tetrafluoroethylene is subjected to emulsion polymerization to produce an aqueous polytetrafluoroethylene and the aqueous medium is mixed and coagulated to separate a polytetrafluoroethylene fine powder, and then the polytetrafluoroethylene fine powder in a wet state is dried in an atmosphere containing ammonia to produce the polytetrafluoroethylene fine powder.
    Type: Application
    Filed: September 28, 2010
    Publication date: January 27, 2011
    Applicant: ASAHI GLASS COMPANY, LIMITED
    Inventors: Shinya HIGUCHI, Yasuhiko MATSUOKA, Shigeki KOBAYASHI
  • Publication number: 20110015342
    Abstract: To provide a fluorinated elastic copolymer having high crosslinkability, having high flowability and excellent in the compression set and the resistance to bases, and its production process. A process for producing a fluorinated elastic copolymer, which comprises copolymerizing (a) tetrafluoroethylene and (b) propylene and as the case requires, (c) a perfluoro(alkyl vinyl ether) in the presence of an iodine compound represented by the formula RI2 (wherein R is a hydrocarbon group or perfluoroalkyl group having at least 3 carbon atoms) at a temperature of from 0° C. to 50° C., and a fluorinated elastic copolymer obtained by the production process.
    Type: Application
    Filed: September 28, 2010
    Publication date: January 20, 2011
    Applicant: ASAHI GLASS COMPANY, LIMITED
    Inventors: Takehiro KOSE, Mitsuru Seki, Hiroshi Funaki, Yasuhiko Matsuoka
  • Publication number: 20110015283
    Abstract: A polymerization medium having small ozone depletion potential and small global warming potential and having a small chain transfer constant is used, to efficiently produce a fluoropolymer having a high molecular weight and having excellent heat resistance, solvent resistance, chemical resistance, etc. A process for producing a fluoropolymer, which comprises polymerizing a fluoromonomer having a carboxylic acid type functional group and a fluoroolefin using a hydrofluorocarbon as a medium, wherein the hydrofluorocarbon as the medium has 4 to 10 carbon atoms and has a ratio (molar basis) of the number of hydrogen atoms/the number of fluorine atoms (H/F ratio) of from 0.05 to 20.
    Type: Application
    Filed: September 29, 2010
    Publication date: January 20, 2011
    Applicant: ASAHI GLASS COMPANY, LIMITED
    Inventors: Toshinori TOMITA, Jumpei Nomura, Junji Saito, Yasuhiko Matsuoka, Kazuo Umemura
  • Publication number: 20100324352
    Abstract: To provide a good and simple method for decomposing and detoxifying a hardly decomposable fluorinated organic compound. Specifically, a fluorinated organic compound is decomposed by bringing an aqueous solution of the fluorinated organic compound into contact with a catalyst containing a metal oxide. The metal oxide may preferably be an oxide of at least one metal selected from the group consisting of Ni, Pd, Cu, Mn, Fe and Co, and more preferably be nickel oxide. The contact temperature is preferably within the range of from 0 to 100° C. Preferably, the fluorinated organic compound to be decomposed is an organic fluorocarboxylic acid, an organic fluorosulfonic acid or a salt thereof, which is used as a surfactant or an surface treatment agent.
    Type: Application
    Filed: August 10, 2010
    Publication date: December 23, 2010
    Applicant: ASAHI GLASS COMPANY, LIMITED
    Inventors: Jumpei NOMURA, Yasuhiko Matsuoka
  • Patent number: 7851573
    Abstract: To provide an aqueous polytetrafluoroethylene (PTFE) emulsion which does not substantially contain ammonium perfluorooctanoate, and which is obtained by emulsion polymerization. Further, to provide a PTFE fine powder which is obtained from the aqueous PTFE emulsion and is excellent in a paste extrusion processability, and a porous material. An aqueous polytetrafluoroethylene emulsion obtained by carrying out emulsion polymerization of tetrafluoroethylene alone or together with another copolymerizable monomer in an aqueous medium, wherein a fluorinated emulsifier of the formula (1): CF2CF2(O)mCF2CF2OCF2COOA wherein X is a hydrogen atom or a fluorine atom, A is a hydrogen atom, an alkali metal or NH4, and m is an integer of 0 or i, is used in an amount of from 1,500 to 20,000 ppm, based on the final yield of polytetrafluoroethylene.
    Type: Grant
    Filed: April 17, 2008
    Date of Patent: December 14, 2010
    Assignee: Asahi Glass Company, Limited
    Inventors: Shinya Higuchi, Hiroki Kamiya, Jun Hoshikawa, Yasuhiko Matsuoka
  • Patent number: 7834137
    Abstract: Provided is a process for producing an aqueous fluorinated polymer dispersion having a reduced content of a fluorinated emulsifier by using a weakly basic anion-exchange resin to adsorb and remove a fluorinated emulsifier with excellent efficiency from an aqueous fluorinated polymer dispersion. Also provided is a process for producing an aqueous fluorinated polymer dispersion having a reduced content of a fluorinated emulsifier, wherein the process includes: adding an organic carboxylic acid represented by the following formula (1): Q(CH2)m(CH(OH))nCOOH??(1) wherein Q is H, CH3 or COOH, m and n each independently represent 0 or an integer of from 1 to 4, and 4?n+m?1, to an aqueous fluorinated polymer dispersion containing a fluorinated emulsifier; and then contacting with a weakly basic anion-exchange resin to adsorb and remove the fluorinated emulsifier.
    Type: Grant
    Filed: May 1, 2009
    Date of Patent: November 16, 2010
    Assignee: Asahi Glass Company, Limited
    Inventors: Shinya Higuchi, Jun Hoshikawa, Hiroki Kamiya, Yasuhiko Matsuoka, Hiroki Nagai
  • Patent number: 7709566
    Abstract: To provide a polytetrafluoroethylene (PTFE) aqueous dispersion, which does not substantially contain ammonium perfluorooctanoate and is excellent in mechanical stability, wettability, permeability and coating property, and its product. A PTFE aqueous dispersion comprising from 15 to 70 mass % of PTFE fine particles having an average particle size of from 0.1 to 0.5 ?m, from 1×10?5 to 0.5 mass %, based on the mass of the PTFE, of a fluorinated emulsifier of the formula (1): XCF2CF2(O)mCF2CF2OCF2COOA, wherein X is a hydrogen atom or a fluorine atom, A is a hydrogen atom, an alkali metal or NH4 and m is an integer of 0 or 1, and from 1 to 20 mass %, based on the mass of the PTFE, of a nonionic surfactant.
    Type: Grant
    Filed: April 21, 2008
    Date of Patent: May 4, 2010
    Assignee: Asahi Glass Company, Limited
    Inventors: Jun Hoshikawa, Shinya Higuchi, Yasuhiko Matsuoka, Nobuyuki Yamagishi
  • Patent number: 7671123
    Abstract: A fluororesin aqueous dispersion comprising from 20 to 70 mass % of microparticles of a fluororesin and from 1 to 12 mass %, based on the mass of the fluororesin, of a non-ionic surfactant represented by the formula (1): R1—O-A-X??(1) wherein R1 is a C6-18 alkyl group, O is an oxygen atom, A is a polyoxyalkylene group comprising from 1 to 3 oxybutylene groups and from 5 to 20 oxyethylene groups, and X is a hydrogen atom or a methyl group.
    Type: Grant
    Filed: July 12, 2007
    Date of Patent: March 2, 2010
    Assignee: Asahi Glass Company, Limited
    Inventors: Jun Hoshikawa, Shinya Higuchi, Yasuhiko Matsuoka, Nobuyuki Yamagishi
  • Publication number: 20100029878
    Abstract: To provide a method for efficiently producing a fluoropolymer by an aqueous emulsion polymerization in which a fluorocarboxylic acid compound is used. A method for producing a fluoropolymer, which comprises polymerizing a fluoromonomer by emulsion polymerization in the presence of a polymerization catalyst in an aqueous medium containing a fluorocarboxylic acid, wherein the aqueous medium in the polymerization has a pH of at most 4.
    Type: Application
    Filed: October 13, 2009
    Publication date: February 4, 2010
    Applicant: ASAHI GLASS COMPANY LIMITED
    Inventors: Yasuhiko MATSUOKA, Kunio Watanabe, Kiroki Kamiya
  • Patent number: 7622608
    Abstract: A simple and efficient method for regenerating a basic anion-exchange resin, whereby at the time of removing a fluorinated emulsifier from a basic anion-exchange resin having the fluorinated emulsifier adsorbed thereon, it is unnecessary to provide a safety device/recovery technique necessary for handling an organic solvent by the use of a combustible organic solvent represented by an alcohol, and a burden imposed by e.g. treatment against COD load, is eliminated. A basic anion-exchange resin having a fluorinated emulsifier adsorbed thereon is contacted with an aqueous alkaline solution having a temperature of from 60 to 105° C. to elute the fluorinated emulsifier thereby to regenerate the basic anion-exchange resin.
    Type: Grant
    Filed: March 28, 2008
    Date of Patent: November 24, 2009
    Assignee: Asahi Glass Company, Limited
    Inventors: Shinya Higuchi, Jun Hoshikawa, Hiroki Kamiya, Yasuhiko Matsuoka, Hiroshi Funaki
  • Publication number: 20090221726
    Abstract: The present invention provides a process for producing an aqueous fluorinated polymer dispersion having a reduced content of a fluorinated emulsifier by using a weakly basic anion-exchange resin to let it adsorb and remove a fluorinated emulsifier with excellent efficiency from an aqueous fluorinated polymer dispersion. A process for producing an aqueous fluorinated polymer dispersion having a reduced content of a fluorinated emulsifier, which comprises adding an organic carboxylic acid represented by the following formula (1) Q(CH2)m(CH(OH))nCOOH??(1) (wherein Q is H, CH3 or COOH, each of m and n which are independent of each other, is 0 or an integer of from 1 to 4, and 4?n+m?1.) to an aqueous fluorinated polymer dispersion containing a fluorinated emulsifier, followed by contact with a weakly basic anion-exchange resin to adsorb and remove the fluorinated emulsifier.
    Type: Application
    Filed: May 1, 2009
    Publication date: September 3, 2009
    Applicant: Asahi Glass Company, Limited
    Inventors: Shinya HIGUCHI, Jun Hoshikawa, Hiroki Kamiya, Yasuhiko Matsuoka, Hiroki Nagai
  • Patent number: 7514483
    Abstract: An aqueous dispersion of polytetrafluoroethylene (PTFE) comprising from 55 to 70 mass % of PTFE fine particles having an average particle diameter of from 0.1 to 0.5 ?m, from 0.0001 to 0.02 mass %, based on PTFE, of a specific C8 fluorine-containing carboxylic acid salt (APFO) such as ammonium perfluorooctanoate, from 1 to 20 mass %, based on PTFE, of a specific nonionic surfactant and from 0.01 to 0.3 mass %, based on PTFE, of a specific C5-7 fluorine-containing carboxylic acid salt such as ammonium perfluorohexanoate. The aqueous dispersion of PTFE has excellent properties which can form crack-resistant coatings which do not undergo coloration during baking or form problematic ionic impurities by improving the friction stability of aqueous PTFE dispersions even at APFO concentrations without viscosity increase.
    Type: Grant
    Filed: November 21, 2005
    Date of Patent: April 7, 2009
    Assignee: Asahi Glass Company, Limited
    Inventors: Jun Hoshikawa, Shinya Higuchi, Yasuhiko Matsuoka
  • Patent number: 7514484
    Abstract: To obtain a high concentration aqueous PTFE dispersion containing PTFE at a concentration of from 60 to 75 mass % by dissolving from 0.001 to 0.1 mass %, based on the mass of PTFE, of a specific carboxylic acid salt such as ammonium laurate in a low concentration aqueous dispersion of polytetrafluoroethylene (PTFE) comprising from 1 to 40 mass % of PTFE fine particles, from 0.0001 to 0.02 mass %, based on the mass of PTFE, of a specific fluorine-containing carboxylic acid type emulsifier (for example, ammonium perfluorooctanoate), and from 1 to 20 mass %, based on the mass of PTFE, of a specific nonionic surfactant, and then concentrating the low concentration aqueous dispersion of PTFE.
    Type: Grant
    Filed: May 1, 2006
    Date of Patent: April 7, 2009
    Assignee: Asahi Glass Company, Limited
    Inventors: Jun Hoshikawa, Shinya Higuchi, Yasuhiko Matsuoka
  • Publication number: 20080214714
    Abstract: To provide a polytetrafluoroethylene (PTFE) aqueous dispersion, which does not substantially contain ammonium perfluorooctanoate and is excellent in mechanical stability, wettability, permeability and coating property, and its product. A PTFE aqueous dispersion comprising from 15 to 70 mass % of PTFE fine particles having an average particle size of from 0.1 to 0.5 ?m, from 1×10?5 to 0.5 mass %, based on the mass of the PTFE, of a fluorinated emulsifier of the formula (1): XCF2CF2(O)mCF2CF2OCF2COOA, wherein X is a hydrogen atom or a fluorine atom, A is a hydrogen atom, an alkali metal or NH4 and m is an integer of 0 or 1, and from 1 to 20 mass %, based on the mass of the PTFE, of a nonionic surfactant.
    Type: Application
    Filed: April 21, 2008
    Publication date: September 4, 2008
    Applicant: Asahi Glass Company, Limited
    Inventors: Jun Hoshikawa, Shinya Higuchi, Yasuhiko Matsuoka, Nobuyuki Yamagishi
  • Publication number: 20080207859
    Abstract: To provide a fluororesin which does not substantially contain perfluorooctanoic acid or its salt, and which has a low residual amount of a fluorinated emulsifier. A fluororesin which is obtained by emulsion-polymerizing a fluorinated monomer in an aqueous medium containing a fluorinated emulsifier of the formula (1): XCF2CF2(O)mCF2CF2OCF2COOA wherein X is a hydrogen atom or a fluorine atom, A is a hydrogen atom, an alkali metal or NH4, and m is an integer of from 0 or 1, and coagulating the obtained aqueous emulsion, followed by drying, wherein the residual amount of the fluorinated emulsifier of the formula (1) is at most 10 ppm.
    Type: Application
    Filed: April 28, 2008
    Publication date: August 28, 2008
    Applicant: Asahi Glass Company, Limited
    Inventors: Yasuhiko Matsuoka, Shinya Higuchi, Jun Hoshikawa, Hiroki Kamiya