Patents by Inventor Yasuhiko Sawada

Yasuhiko Sawada has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11084895
    Abstract: The present invention aims to provide a modified polytetrafluoroethylene fine powder capable of providing a stretched body having high strength, a small pore size, and excellent homogeneity. The modified polytetrafluoroethylene fine powder of the present invention has non-melt-processability, has a standard specific gravity of 2.155 or lower, includes 0.015 mol % or more of a polymer unit derived from perfluoro(methyl vinyl ether) in all the monomer units, is obtained by emulsion polymerizing tetrafluoroethylene and at least the perfluoro(methyl vinyl ether) in the presence of a fluorosurfactant having a LogPOW value of 3.4 or lower, and has an extrusion pressure of 20.0 MPa or lower.
    Type: Grant
    Filed: December 1, 2014
    Date of Patent: August 10, 2021
    Assignee: DAIKIN INDUSTRIES, LTD.
    Inventors: Taku Yamanaka, Makoto Ono, Kohei Yasuda, Masahiko Yamada, Shinichi Chaen, Yasuhiko Sawada, Takahiro Taira, Hirotoshi Yoshida, Taketo Kato
  • Patent number: 10047175
    Abstract: The present invention provides an aqueous dispersion of a low-molecular-weight polytetrafluoroethylene (PTFE), which contains an easily removable surfactant, and has a good dispersion stability. Specifically, the present invention provides an aqueous dispersion of a low-molecular-weight PTFE comprising tetrafluoroethylene (TFE) units, or TFE units and modifying monomer units which are copolymerizable with the TFE units, wherein the aqueous dispersion contains from 70 to 9,000 ppm, based on the aqueous dispersion, of a fluorine-containing compound of the formula (1) below: X—(CF2)m—Y??(1) where X is H or F; m is an integer from 3 to 5; and Y is —SO3M, —SO4M, —SO3R, —SO4R, —COOM, —PO3M2 or —PO4M2, M being H, NH4 or an alkali metal, and R being an alkyl group having 1 to 12 carbons, and the low-molecular-weight PTFE has an average primary particle size of from 100 to 350 nm.
    Type: Grant
    Filed: March 12, 2015
    Date of Patent: August 14, 2018
    Assignee: DAIKIN INDUSTRIES, LTD.
    Inventors: Taku Yamanaka, Nobuhiko Tsuda, Masayuki Tsuji, Yasuhiko Sawada
  • Patent number: 9663601
    Abstract: The present invention provides a modified polytetrafluoroethylene fine powder which can be processed into molded articles high in thermal stability, chemical resistance and transparency and for which the extrusion pressure can be lowered. The present invention is a modified polytetrafluoroethylene fine powder, wherein the cylinder extrusion pressure at a reduction ratio of 1600 is not higher than 50 MPa and the haze value of molded article a for measurement formed therefrom is not higher than 60.
    Type: Grant
    Filed: April 22, 2016
    Date of Patent: May 30, 2017
    Assignee: DAIKIN INDUSTRIES, LTD.
    Inventors: Takahiro Taira, Hiroyuki Yoshimoto, Taketo Kato, Yasuhiko Sawada
  • Patent number: 9475935
    Abstract: Provided is a dripping inhibitor excellent in handling characteristics. The present invention provides a dripping inhibitor including a modified polytetrafluoroethylene, the inhibitor having an average particle size of 300 to 800 ?m, an apparent density of 0.40 to 0.52 g/ml, a compression ratio of 1.20 or less, an aggregate disintegration degree with 50-sec vibration of 70% or more, a cylinder extrusion pressure at a reduction ratio 1500 of 80 MPa or less, and a standard specific gravity (SSG) of 2.140 to 2.230.
    Type: Grant
    Filed: September 29, 2011
    Date of Patent: October 25, 2016
    Assignee: DAIKIN INDUSTRIES, LTD.
    Inventors: Taku Yamanaka, Masayoshi Miyamoto, Shunji Kasai, Masayuki Tsuji, Kazuya Kawahara, Mayumi Yamauchi, Taketo Kato, Yasuhiko Sawada
  • Publication number: 20160289361
    Abstract: The present invention aims to provide a modified polytetrafluoroethylene fine powder capable of providing a stretched body having high strength, a small pore size, and excellent homogeneity. The modified polytetrafluoroethylene fine powder of the present invention has non-melt-processability, has a standard specific gravity of 2.155 or lower, includes 0.015 mol % or more of a polymer unit derived from perfluoro(methyl vinyl ether) in all the monomer units, is obtained by emulsion polymerizing tetrafluoroethylene and at least the perfluoro(methyl vinyl ether) in the presence of a fluorosurfactant having a LogPOW value of 3.4 or lower, and has an extrusion pressure of 20.0 MPa or lower.
    Type: Application
    Filed: December 1, 2014
    Publication date: October 6, 2016
    Applicant: DAIKIN INDUSTRIES, LTD.
    Inventors: Taku YAMANAKA, Makoto ONO, Kohei YASUDA, Masahiko YAMADA, Shinichi CHAEN, Yasuhiko SAWADA, Takahiro TAIRA, Hirotoshi YOSHIDA, Taketo KATO
  • Patent number: 9458316
    Abstract: Provided is a dripping inhibitor excellent in handling characteristics. The present invention provides a dripping inhibitor including a modified polytetrafluoroethylene, the inhibitor having an average particle size of 300 to 800 ?m, an apparent density of 0.40 to 0.52 g/ml, a compression ratio of 1.20 or less, an aggregate disintegration degree with 50-sec vibration of 70% or more, a cylinder extrusion pressure at a reduction ratio 1500 of 80 MPa or less, and a standard specific gravity (SSG) of 2.140 to 2.230.
    Type: Grant
    Filed: July 23, 2014
    Date of Patent: October 4, 2016
    Assignee: DAIKIN INDUSTRIES, LTD.
    Inventors: Taku Yamanaka, Masayoshi Miyamoto, Shunji Kasai, Masayuki Tsuji, Kazuya Kawahara, Mayumi Yamauchi, Taketo Kato, Yasuhiko Sawada
  • Publication number: 20160237189
    Abstract: The present invention provides a modified polytetrafluoroethylene fine powder which can be processed into molded articles high in thermal stability, chemical resistance and transparency and for which the extrusion pressure can be lowered. The present invention is a modified polytetrafluoroethylene fine powder, wherein the cylinder extrusion pressure at a reduction ratio of 1600 is not higher than 50 MPa and the haze value of molded article a for measurement formed therefrom is not higher than 60.
    Type: Application
    Filed: April 22, 2016
    Publication date: August 18, 2016
    Applicant: DAIKIN INDUSTRIES, LTD.
    Inventors: Takahiro TAIRA, Hiroyuki YOSHIMOTO, Taketo KATO, Yasuhiko SAWADA
  • Patent number: 9346903
    Abstract: The present invention provides a modified polytetrafluoroethylene fine powder which can be processed into molded articles high in thermal stability, chemical resistance and transparency and for which the extrusion pressure can be lowered. The present invention is a modified polytetrafluoroethylene fine powder, wherein the cylinder extrusion pressure at a reduction ratio of 1600 is not higher than 50 MPa and the haze value of molded article a for measurement formed therefrom is not higher than 60.
    Type: Grant
    Filed: November 16, 2005
    Date of Patent: May 24, 2016
    Assignee: DAIKIN INDUSTRIES, LTD.
    Inventors: Takahiro Taira, Hiroyuki Yoshimoto, Taketo Kato, Yasuhiko Sawada
  • Patent number: 9309335
    Abstract: A process for producing a polytetrafluoroethylene fine powder including: (1) a step of preparing an aqueous dispersion containing polytetrafluoroethylene, water and a surfactant (A); (2) a step of initiating coagulation of the polytetrafluoroethylene in said aqueous dispersion by agitating said aqueous dispersion; (3) a step of adding a surfactant (B) after the step (2); (4) a step of terminating coagulation after the step (3); (5) a step of collecting a wet powder of the polytetrafluoroethylene; and (6) a step of drying the wet powder of the polytetrafluoroethylene.
    Type: Grant
    Filed: September 29, 2011
    Date of Patent: April 12, 2016
    Assignee: DAIKIN INDUSTRIES, LTD.
    Inventors: Masayoshi Miyamoto, Taku Yamanaka, Yasuhiko Sawada
  • Patent number: 9266984
    Abstract: A polytetrafluoroethylene resin comprising polytetrafluoroethylene having a two-dimensional branched structure in the molecule is produced by exposing polytetrafluoroethylene to an ionizing radiation at a dose of no more than 10 kGy.
    Type: Grant
    Filed: September 30, 2009
    Date of Patent: February 23, 2016
    Assignees: RAYTECH CORPORATION, DAIKIN INDUSTRIES, LTD.
    Inventors: Yoneho Tabata, Hideto Suzuki, Shigetoshi Ikeda, Minoru Iida, Minoru Kawai, Gen Kojima, Yasuhiko Sawada
  • Patent number: 9096701
    Abstract: The present invention provides a tetrafluoroethylene polymer aqueous dispersion obtained by carrying out a TFE polymerization in an aqueous medium in the presence of a fluorovinyl group-containing emulsifier, wherein the TFE polymer aqueous dispersion contains a particle comprising a TFE polymer dispersed in the aqueous medium, the fluorovinyl group-containing emulsifier comprises a fluorovinyl group-containing compound, and the TFE polymer aqueous dispersion has a fluorine-containing surfactant content of not higher than 1000 ppm by mass.
    Type: Grant
    Filed: August 30, 2012
    Date of Patent: August 4, 2015
    Assignee: DAIKIN INDUSTRIES, LTD.
    Inventors: Nobuhiko Tsuda, Yoshinori Nanba, Yasuhiko Sawada, Tetsuo Shimizu
  • Publication number: 20150183898
    Abstract: The present invention provides an aqueous dispersion of a low-molecular-weight polytetrafluoroethylene (PTFE), which contains an easily removable surfactant, and has a good dispersion stability. Specifically, the present invention provides an aqueous dispersion of a low-molecular-weight PTFE comprising tetrafluoroethylene (TFE) units, or TFE units and modifying monomer units which are copolymerizable with the TFE units, wherein the aqueous dispersion contains from 70 to 9,000 ppm, based on the aqueous dispersion, of a fluorine-containing compound of the formula (1) below: X—(CF2)m—Y??(1) where X is H or F; m is an integer from 3 to 5; and Y is —SO3M, —SO4M, —SO3R, —SO4R, —COOM, —PO3M2 or —PO4M2, M being H, NH4 or an alkali metal, and R being an alkyl group having 1 to 12 carbons, and the low-molecular-weight PTFE has an average primary particle size of from 100 to 350 nm.
    Type: Application
    Filed: March 12, 2015
    Publication date: July 2, 2015
    Applicant: DAIKIN INDUSTRIES, LTD.
    Inventors: Taku YAMANAKA, Nobuhiko TSUDA, Masayuki TSUJI, Yasuhiko SAWADA
  • Patent number: 9006333
    Abstract: A method for manufacturing a polytetrafluoroethylene fine powder characterized by including the steps of (1) preparing an aqueous dispersion containing polytetrafluoroethylene, water, and a surfactant (A); (2) coagulating the polytetrafluoroethylene in the aqueous dispersion by agitating the aqueous dispersion with a discharge flow-type impeller; (3) collecting a wet powder of the polytetrafluoroethylene; and (4) drying the wet powder of the polytetrafluoroethylene.
    Type: Grant
    Filed: September 29, 2011
    Date of Patent: April 14, 2015
    Assignee: Daikin Industries, Ltd.
    Inventors: Masayoshi Miyamoto, Taku Yamanaka, Yasuhiko Sawada, Masayuki Tsuji
  • Patent number: 8969432
    Abstract: Provided are modified polytetrafluoroethylene particles having excellent moldability and processability. The modified polytetrafluoroethylene particles each have a core-shell structure that includes a particle core and a particle shell, the particle core having repeating units of tetrafluoroethylene and a comonomer (a), the particle shell having repeating units of tetrafluoroethylene and a comonomer (b), the comonomer (a) being a (perfluoroalkyl)ethylene represented by the following formula (I): CH2?CH—Rf??(I) wherein Rf represents a C1 to C10 perfluoroalkyl group, the comonomer (b) being at least one monomer selected from the group consisting of 1,1,3,3,3-pentafluoro-1-propylene and 1,2,3,3,3-pentafluoro-1-propylene.
    Type: Grant
    Filed: January 13, 2012
    Date of Patent: March 3, 2015
    Assignee: Daikin Industries, Ltd.
    Inventors: Hiroyuki Sato, Yasuhiko Sawada, Shunji Kasai
  • Patent number: 8937132
    Abstract: Provided is a material that can be easily biaxially oriented, homogeneously stretched even with a high draw ratio, and formed into a PTFE porous membrane with low pressure loss. The present invention relates to a polytetrafluoroethylene mixture comprising: a fibrillable modified polytetrafluoroethylene; and a fibrillable polytetrafluoroethylene homopolymer, the polytetrafluoroethylene homopolymer having strength at break of 25 N or higher.
    Type: Grant
    Filed: December 21, 2011
    Date of Patent: January 20, 2015
    Assignee: Daikin Industries, Ltd.
    Inventors: Yasuhiko Sawada, Shunji Kasai, Taku Yamanaka, Yoshiyuki Shibuya, Kunihiko Inui, Shinichi Chaen
  • Publication number: 20140336315
    Abstract: Provided is a dripping inhibitor excellent in handling characteristics. The present invention provides a dripping inhibitor including a modified polytetrafluoroethylene, the inhibitor having an average particle size of 300 to 800 ?m, an apparent density of 0.40 to 0.52 g/ml, a compression ratio of 1.20 or less, an aggregate disintegration degree with 50-sec vibration of 70% or more, a cylinder extrusion pressure at a reduction ratio 1500 of 80 MPa or less, and a standard specific gravity (SSG) of 2.140 to 2.230.
    Type: Application
    Filed: July 23, 2014
    Publication date: November 13, 2014
    Applicant: DAIKIN INDUSTRIES, LTD.
    Inventors: Taku YAMANAKA, Masayoshi MIYAMOTO, Shunji KASAI, Masayuki TSUJI, Kazuya KAWAHARA, Mayumi YAMAUCHI, Taketo KATO, Yasuhiko SAWADA
  • Patent number: 8883313
    Abstract: The present invention provides a polytetrafluoroethylene powder having moldability/processability as well as electrical characteristics in microwave bands. The present invention is a modified polytetrafluoroethylene powder which has (1) a dielectric loss tangent at 12 GHz of not higher than 2.0×10?4 and (2) a cylinder extrusion pressure of not higher than 45 MPa at a reduction ratio of 1600.
    Type: Grant
    Filed: April 4, 2005
    Date of Patent: November 11, 2014
    Assignee: Daikin Industries, Ltd.
    Inventors: Yoshinori Nanba, Yasuhiko Sawada, Shunji Kasai, Shuji Tagashira, Makoto Ono, Takahiro Taira, Hiroyuki Yoshimoto
  • Patent number: 8865839
    Abstract: Provided is a material that can be easily biaxially oriented, homogeneously stretched even with a high draw ratio, and formed into a polytetrafluoroethylene porous membrane with low pressure loss. The present invention relates to a polytetrafluoroethylene mixture comprising: a modified polytetrafluoroethylene; and a fibrillable polytetrafluoroethylene homopolymer, the modified polytetrafluoroethylene having an extrusion pressure to a cylinder, at a reduction ratio of 1600, of 70 MPa or higher.
    Type: Grant
    Filed: December 21, 2011
    Date of Patent: October 21, 2014
    Assignee: Daikin Industries, Ltd.
    Inventors: Yasuhiko Sawada, Shunji Kasai, Taku Yamanaka, Makoto Ono, Yoshiyuki Shibuya, Kunihiko Inui, Shinichi Chaen
  • Patent number: 8771487
    Abstract: A method of measuring a quantity of a substrate contained in sample liquid is provided. This method can reduce measurement errors caused by a biosensor. The biosensor includes at least a pair of electrodes on an insulating board and is inserted into a measuring device which includes a supporting section for supporting detachably the biosensor, plural connecting terminals to be coupled to the respective electrodes, and a driving power supply which applies a voltage to the respective electrodes via the connecting terminals. One of the electrodes of the biosensor is connected to the first and second connecting terminals of the measuring device only when the biosensor is inserted into the measuring device in a given direction, and has a structure such that the electrode becomes conductive between the first and second connecting terminals due to a voltage application by the driving power supply.
    Type: Grant
    Filed: March 17, 2006
    Date of Patent: July 8, 2014
    Assignee: Panasonic Corporation
    Inventors: Shoji Miyazaki, Kazuhiro Matsumoto, Yasuhiko Sawada
  • Patent number: 8754176
    Abstract: The present invention provides a low-molecular weight polytetrafluoroethylene powder that, when used as an additive in a coating material, etc., can form a coating with excellent texture and gliding properties, while also improving dispersibility and viscosity; and a production process therefor. The present invention is a process for producing a low-molecular weight polytetrafluoroethylene powder, the process comprising: an emulsion polymerization step of polymerizing at least tetrafluoroethylene in the presence of a polymerization initiator and an aqueous medium to produce emulsified particles thereof; an agglomeration step of agglomerating the emulsified particles to form an agglomerated powder thereof; and a suspension polymerization step of polymerizing at least tetrafluoroethylene in the presence of the agglomerated powder, a polymerization initiator, and an aqueous medium.
    Type: Grant
    Filed: March 31, 2010
    Date of Patent: June 17, 2014
    Assignee: Daikin Industries, Ltd.
    Inventors: Taku Yamanaka, Masayuki Tsuji, Shunji Kasai, Yasuhiko Sawada