Patents by Inventor Yasuhiko Takeuchi
Yasuhiko Takeuchi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20090188644Abstract: A control method for supplying an inert gas from an inert gas source to a storage container for a molten metal through a gas feed path provided with a flow sensor for monitoring the gas flow rate and a solenoid valve for opening and closing the gas feed path for use with metal molding. The control method comprises; turning off the solenoid valve at a temperature of the storage container is equal to or lower than a preset temperature, and turning off the flow sensor; turning on the solenoid valve at the temperature of the storage container has reached the preset temperature, and turning on the flow sensor; and stopping the output of the heater of the storage container when a flow rate of the inert gas is equal to or lower than the preset amount; these steps are controlled in accordance with a command signal from a controller.Type: ApplicationFiled: January 21, 2009Publication date: July 30, 2009Applicant: Nissei Plastic Industrial Co., Ltd.Inventors: Yasuhiko Takeuchi, Mamoru Miyagawa, Ikuo Uwadaira
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Publication number: 20090178776Abstract: A device for melting, storing, and feeding a metal material is provided which can store a large amount of molten metal material corresponding to molding cycles with a compact configuration, using barrels to melt bar-shaped metal materials and a tank-and-barrel storage unit to store the molten metal material. The storage unit for the molten metal material is composed of an upper storage tank and a lower material temperature control barrel having a smaller diameter, the barrel being perpendicularly arranged under and in communication with the bottom center of the tank. The melting barrels for bar-shaped metal materials are made of barrel bodies having an inside diameter and a length appropriate to accommodate the bar-shaped metal materials. A more than one melting barrel is vertically arranged in parallel on a lid member of the storage tank, with their bottom openings facing the inside of the storage tank.Type: ApplicationFiled: January 15, 2009Publication date: July 16, 2009Applicant: Nissei Plastic Industrial Co., Ltd.Inventors: Masaaki Minamimura, Yasuhiko Takeuchi, Toshiyasu Koda, Mamoru Miyagawa, Ikuo Uwadaira, Taku Kawano
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Publication number: 20090165984Abstract: Leakage of molten metal material from between a cylinder body having a tight-fitting liner and a nozzle member of an injection apparatus is prevented through the interaction of the nozzle member and a coupling ring with the liner.Type: ApplicationFiled: December 17, 2008Publication date: July 2, 2009Applicant: Nissei Plastic Industrial Co., Ltd.Inventors: Toshiyasu Koda, Mamoru Miyagawa, Yasuhiko Takeuchi
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Publication number: 20090090749Abstract: This is provided a method for preventing leaking of molten metal from a nozzle in an injection apparatus provided with a plunger within a cylinder body, a supply opening formed in an upper portion of the cylinder body, and a furnace for melting and holding the metal material provided on a top portion of the injection cylinder and having an outlet at the bottom end of the furnace communicated with the supply opening.Type: ApplicationFiled: October 2, 2008Publication date: April 9, 2009Applicant: Nissei Plastic Industrial Co., Ltd.Inventors: Masaaki Minamimura, Yasuhiko Takeuchi, Toshiyasu Koda, Mamoru Miyagawa, Ikuo Uwadaira, Taku Kawano
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Publication number: 20080143025Abstract: There is provided a method for melting a material rod in a material melting and holding apparatus of a metal molding apparatus where the material melting and holding apparatus provided for the metal molding apparatus includes a furnace body of a melting and holding furnace, and a melting cylinder for a material rod and a material supply cylinder for directly supplying the material rod into the furnace body provided in parallel with each other on the furnace body, upon startup of molding, the material rod is melted using the melting cylinder prior to supplying the molten material from the melting cylinder into the melting and holding furnace, and the material rod subsequently supplied from the material supply cylinder to a bottom portion of the furnace body is submerged and melted by the molten material, thereby maintaining the submersion melting in the melting and holding furnace after the startup of molding.Type: ApplicationFiled: December 17, 2007Publication date: June 19, 2008Applicant: Nissei Plastic Industrial Co., Ltd.Inventors: Masaaki Minamimura, Yasuhiko Takeuchi, Toshiyasu Koda, Mamoru Miyagawa
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Patent number: 7344673Abstract: A preform for a multi-layered hollow vessel has excellent moldability and productivity and is free from the deterioration of the characteristic properties of the vessel even when a recycled material is filled in large quantities. A molded product is produced by filling a first material and a second material into the cavity of an injection mold in a single molding step including (i) the substep of injecting the first material, (ii) the substep of injecting the first material and the second material at the same time and (iii) the substep of injecting the first material which are carried out continuously in this order.Type: GrantFiled: October 17, 2001Date of Patent: March 18, 2008Assignees: Teijin Limited, Nissei Plastic Industrial Co., Ltd.Inventors: Hodaka Yokomizo, Jitsuo Oda, Yasuhiko Takeuchi, Hiromitsu Miyajima
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Patent number: 6866332Abstract: An operator's room (cab) situated in a region above the power train of a work machine which has an opening for maintenance purposes formed passing through a floor frame and a lid member for closing off the opening installed on the floor frame, and which achieves both good quietness characteristics and good workability during servicing. In the operator's cab of the invention, the floor section of the floor frame has a hollow box-type structure, and the lid member has a hollow box-type structure which fits into the opening in the floor section of the floor frame, and furthermore, a sealing member for sealing a gap between the floor section of the floor frame and the lid member is provided.Type: GrantFiled: April 7, 2004Date of Patent: March 15, 2005Assignee: Komatsu Ltd.Inventors: Yasuhiko Takeuchi, Naomi Kobayashi, Toshio Ibuki
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Publication number: 20040217630Abstract: An operator's room (cab) situated in a region above the power train of a work machine which has an opening for maintenance purposes formed passing through a floor frame and a lid member for closing off the opening installed on the floor frame, and which achieves both good quietness characteristics and good workability during servicing. In the operator's cab of the invention, the floor section of the floor frame has a hollow box-type structure, and the lid member has a hollow box-type structure which fits into the opening in the floor section of the floor frame, and furthermore, a sealing member for sealing a gap between the floor section of the floor frame and the lid member is provided.Type: ApplicationFiled: April 7, 2004Publication date: November 4, 2004Inventors: Yasuhiko Takeuchi, Naomi Kobayashi, Toshio Ibuki
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Patent number: 6719035Abstract: An injection molding apparatus of a metal material places a heating cylinder in an inclined position. The heating cylinder includes a nozzle at a tip thereof and a screw disposed inside. In this way, the metal material in a liquid phase state can be transferred and metered accurately in a reliable manner at all times by flowing due to the inclination and a transfer force produced by rotation of the screw. A clamping apparatus is provided to oppose the injection apparatus and includes a mold having a sprue bush inside. The injection apparatus and the clamping apparatus are placed on an apparatus platform in an inclined position at the same angle with the mold in a lower end, so that the metal material in the liquid phase state in the heating cylinder flows down toward the head due to self-weight. The nozzle and sprue bush are positioned on the same straight line, thereby maintaining nozzle touch without bending the nozzle.Type: GrantFiled: September 28, 2000Date of Patent: April 13, 2004Assignee: Nissei Plastic Industrial Co., Ltd.Inventors: Kazutoshi Takayama, Toshiyasu Koda, Yasuhiko Takeuchi, Yuji Hayashi
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Publication number: 20040022975Abstract: A preform for a multi-layered hollow vessel having excellent moldability and productivity and free from the deterioration of the characteristic properties of the vessel even when a recycled material is filled in large quantities and a production process therefor.Type: ApplicationFiled: April 21, 2003Publication date: February 5, 2004Inventors: Hodaka Yokomizo, Jitsuo Oda, Yasuhiko Takeuchi, Hiromitsu Miyajima
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Patent number: 6588486Abstract: A method of metering a metal material in a liquid phase in molding injection provides accurate and reliable transfer of the metal material. A heating cylinder housing a rotatable and axially movable screw, is inclined with its head pointing downward, so that the metal material in the liquid phase state flows down into a front chamber due to self-weight. At the forward position after injection, the screw is forced to retract to a set position, whereby a predetermined quantity of a liquid phase material primarily stored on the periphery of the head portion of the screw is accumulated by suction due to a negative pressure in the front chamber of the heating cylinder. Further, a constant quantity of the liquid phase material can be metered each time in the front chamber by stopping and then rotating the screw at a retraction position.Type: GrantFiled: September 28, 2000Date of Patent: July 8, 2003Assignee: Nissei Plastic Industrial Co., Ltd.Inventors: Kazutoshi Takayama, Toshiyasu Koda, Yasuhiko Takeuchi, Takahiro Kobayashi, Yuji Hayashi, Mamoru Miyagawa
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Patent number: 6345976Abstract: There is provided an injection apparatus comprised of a heating cylinder which is closed by a front end member having a nozzle. The apparatus is further comprised of a plasticating screw in the heating cylinder in a freely rotating and reciprocating manner, and a plunger connected to the front end of the screw. The plunger has a conical front end in which flow channels are formed. The front end member has a measuring chamber formed therein at an internal central location thereof. The measuring chamber has a predetermined length and an internal diameter which is reduced by 8 to 15% with respect to an internal diameter of the heating cylinder. The diameter of the injection plunger is set almost equal to the diameter of the measuring chamber, whereby the injection plunger is inserted into the measuring chamber in a freely reciprocating manner.Type: GrantFiled: January 12, 2000Date of Patent: February 12, 2002Assignee: Nissei Plastic Industrial Co., Ltd.Inventors: Kazutoshi Takayama, Toshiyasu Koda, Yoshitoshi Yamagiwa, Yasuhiko Takeuchi, Yuji Hayashi, Mamoru Miyagawa
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Patent number: 5984517Abstract: An injection screw comprise a rear end to a front end of an effective length of the screw compartmented in the order of a feed zone, a compression zone and a metering zone, wherein the metering zone is constituted by the first metering zone, the second metering zone and the relaxation zone. A root diameter of the second metering zone is formed in a smaller diameter than a root diameter of the first metering zone and a screw channel depth is set deeper than a screw channel depth of the first metering zone. Variations in a resin temperature at injecting is solved and melting and kneading through a entire screw further are improved by only partial changing of the configuration of the metering zone.Type: GrantFiled: December 24, 1997Date of Patent: November 16, 1999Assignee: Nissei Plastic Industrial Co., Ltd.Inventors: Yoshitoshi Yamagiwa, Kiyoto Takizawa, Takayoshi Shioiri, Yasuhiko Takeuchi, Michihiro Tatsuno
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Patent number: 5645786Abstract: An improved method of manufacturing a multilayer molding having a core and a surface layer by means of a double nozzle structure can eliminate a damaging phenomenon of producing a mixture of a resin material for forming the core remaining in and out of the aperture of the inner nozzle of the double nozzle structure and a resin material for forming the surface layer in the initial stages of molding operation by effectively driving back the remaining resin into the inner nozzle. A double nozzle structure that can suitably be used with such a method includes a shut-off pin arranged in the inner nozzle disposed at the center of the outer nozzle. The resin material for forming the core is driven out simultaneously with the resin material for forming the surface layer coming from the outer nozzle. The operation of resin injection from the inner nozzle is terminated at an arbitrarily selected moment during the operation of injecting the resin material for the surface layer of the outer nozzle.Type: GrantFiled: July 9, 1996Date of Patent: July 8, 1997Assignee: Nissei Plastic Industrial Co., Ltd.Inventors: Haruo Okada, Hidemi Aoki, Yasuhiko Takeuchi, Kunio Yuhara
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Patent number: 5556581Abstract: A method of injection molding whereby a polyethylene terephthalate (PET) without being predried or with having an irregular-shape is fed by a feed screw from a material feeder to an injection cylinder and plasticated by an injection screw. The rotational torque of the injection screw is detected in correspondence with the revolution speed of the feed screw during material feed, and a flection point of the rotational torque is determined. The feed screw is operated at a revolution speed within a range around the flection point of the rotational torque to provide a stable feed rate of the PET and to avoid difficulty in rotating the injection screw.Type: GrantFiled: May 26, 1995Date of Patent: September 17, 1996Assignee: Nissei Plastic Industrial Co., Ltd.Inventors: Hidemi Aoki, Yasuhiko Takeuchi, Kazuo Anzai
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Patent number: 5534204Abstract: A method of injection molding polyethylene terephthalate without being predried or with having an irregular-shape wherein a vent type injection machine is employed and the vent is forcedly performed by vacuum suction within a range of a specified degree of vacuum, i.e. 50 to 150 torr (equal to 6666.1.about.19998.3 Pa.) and/or at the same time the material is forcedly fed by a feed screw having a specifically set revolution speed. According to the present invention, it is possible to provide an injection molding method in which an PET without being predried or with having an irregular-shape can be molded.Type: GrantFiled: August 18, 1994Date of Patent: July 9, 1996Assignee: Nissei Plastic Industrial Co., Ltd.Inventors: Hidemi Aoki, Yasuhiko Takeuchi, Kazuo Anzai