Abstract: In a strut bearing device, an upper spring sheet made of steel has a cylindrical part and a disc part. The cylindrical part has, at an upper part thereof, an engagement hole penetrated in a radial direction. A lower case of a strut bearing has a cylindrical member fitted along an inner peripheral surface of the upper part of the cylindrical part. The cylindrical member has, at its outer peripheral surface, an engagement projection that is engaged with an engagement hole. Relative movement of the upper spring sheet and the lower case in an axial direction and in a circumferential direction is restricted in a state where the engagement projection is engaged with the engagement hole.

Abstract: Annular joint surfaces of a lower case of a strut bearing device respectively have case-side projections that project in an axial direction. Shapes A of the case-side projections, seen in an axial direction, continue in a circumferential direction, and vary their position in a radial direction along the circumferential direction. An inner-diameter side seal has a seal-side recess fitted to the case-side projection. An outer-diameter side seal has a seal-side recess fitted to the case-side projection.

Abstract: An upper case manufacturing method using an axial draw mold, in molding of an upper case made of a synthetic resin and including an inclined cylindrical portion. A fixed mold is provided with a first half body, and a movable mold is provided with a second half body. The first half body and the second half body abut against each other in an inclined plane. The first half body has a first flat surface at both ends on the inner diameter side of the inclined cylindrical portion in the inclined plane, and the second half body has a second flat surface at both ends on the inner diameter side of the inclined cylindrical portion in the inclined plane. The first flat surface and the second flat surface are flat surfaces that prevent the occurrence of undercutting when the upper case is removed from an injection molding mold.

Abstract: An upper raceway ring has an inward flange portion. A lower raceway ring has an outward flange portion. An upper case has an outwardly projecting piece projecting in the radially outward direction toward an end surface of the inward flange portion from a surface facing the end surface. A lower case has an inwardly projecting piece projecting in the radially inward direction toward an end surface of the outward flange portion from a surface facing the end surface. The end surface of the upper raceway ring comes into contact with the outwardly projecting piece of the upper case, to allow the upper raceway ring to be held by the upper case. The end surface of the lower raceway ring comes into contact with the inwardly projecting piece of the lower case, to allow the lower raceway ring to be held by the lower case.

Abstract: Provided is a strut bearing including an upper case and a lower case that are made of a synthetic resin, and an engaging portion for preventing separation of components which are free from any stress exerted thereon during assembly. The strut bearing includes an outwardly-projecting piece row on an inner diameter side of an upper case, and an inwardly-projecting piece row on an inner diameter side of a lower case. Within a relative pivoting range of the upper and lower cases in a use state of the strut bearing, a detachment preventing engagement portion for preventing the upper and lower cases from being separated from each other in the axial direction is provided. Within a predetermined angle range outside the relative pivoting range, the detachment preventing engagement portion is not present.

Abstract: An upper raceway ring has an inward flange portion. A lower raceway ring has an outward flange portion. An upper case has an outwardly projecting piece projecting in the radially outward direction toward an end surface of the inward flange portion from a surface facing the end surface. A lower case has an inwardly projecting piece projecting in the radially inward direction toward an end surface of the outward flange portion from a surface facing the end surface. The end surface of the upper raceway ring comes into contact with the outwardly projecting piece of the upper case, to allow the upper raceway ring to be held by the upper case. The end surface of the lower raceway ring comes into contact with the inwardly projecting piece of the lower case, to allow the lower raceway ring to be held by the lower case.

Abstract: An upper case manufacturing method using an axial draw mold, in molding of an upper case made of a synthetic resin and including an inclined cylindrical portion. A fixed mold is provided with a first half body, and a movable mold is provided with a second half body. The first half body and the second half body abut against each other in an inclined plane. The first half body has a first flat surface at both ends on the inner diameter side of the inclined cylindrical portion in the inclined plane, and the second half body has a second flat surface at both ends on the inner diameter side of the inclined cylindrical portion in the inclined plane. The first flat surface and the second flat surface are flat surfaces that prevent the occurrence of undercutting when the upper case is removed from an injection molding mold.

Abstract: Provided is a strut bearing including an upper case and a lower case that are made of a synthetic resin, and an engaging portion for preventing separation of components which are free from any stress exerted thereon during assembly. The strut bearing includes an outwardly-projecting piece row on an inner diameter side of an upper case, and an inwardly-projecting piece row on an inner diameter side of a lower case. Within a relative pivoting range of the upper and lower cases in a use state of the strut bearing, a detachment preventing engagement portion for preventing the upper and lower cases from being separated from each other in the axial direction is provided. Within a predetermined angle range outside the relative pivoting range, the detachment preventing engagement portion is not present.

Abstract: A protective cover (1) having a reliable sensor holder part (3B) that prevents reduction in air tightness and strength of a division wall (B) between a magnetic sensor (A) and a magnetic encoder (16). The protective cover (1) is press-fitted into an outer ring to seal one axial end portion of a bearing, and has the sensor holder part (3B) holding the magnetic sensor (A). In the protective cover (1), a disc-shaped member (3) has a thick part (6) formed as a flow path for preferentially charging a molten resin into a thin part for forming the division wall (B) in a cavity of a molding die for use in injection molding between a position corresponding to a gate of the molding die and the division wall (B).

Abstract: The present invention is intended to provide a manufacturing method of a protective cover having a sensor holder part that has high adhesion strength between a metallic component and a plastic component and maintains high reliability over a long period of time. The manufacturing method includes: a step of applying a thermoset resin adhesive to a surface of a metallic component 1A including a joining surface relative to a plastic component; a drying and solidification step of evaporating a solvent contained in the adhesive under a temperature condition at a temperature lower than a temperature at which the adhesive starts cross-linking reaction; and an injection molding step of placing the metallic component 1A as an insert in dies 18 and 19 and injecting a molten plastic material from a gate 20 into cavities.

Abstract: The present invention is intended to provide a protective cover having a reliable sensor holder part that prevents reduction in air tightness and strength of a division wall between a magnetic sensor and a magnetic encoder. A protective cover 1 is press-fitted into an outer ring to seal one axial end portion of a bearing, and has a sensor holder part 3B holding a magnetic sensor A. In the protective cover 1, a disc-shaped member 3 has a thick part 6 as a flow path for preferentially charging a molten resin into a thin part for forming a division wall B in a cavity of a molding die for use in injection molding between a position corresponding to a gate of the molding die and the division wall B.