Patents by Inventor Yasuhito Kitade

Yasuhito Kitade has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10800912
    Abstract: A resin film comprising a resin (A) and a multi-layered particle (B), the multi-layered particle comprising a layer (a) made of a polymer comprising 80 to 99.99% by mass of a methyl methacrylate unit, 0.01 to 2% by mass of a crosslinkable monomer unit and 0 to 19.99% by mass of additional copolymerizable monomer units, a layer (b) made of a polymer comprising 70 to 99.8% by mass of an alkyl acrylate unit, 0.2 to 10% by mass of a crosslinkable monomer unit and 0 to 29.
    Type: Grant
    Filed: December 27, 2016
    Date of Patent: October 13, 2020
    Assignee: KURARAY CO., LTD.
    Inventors: Hiroshi Ozawa, Yasuhito Kitade
  • Patent number: 10676606
    Abstract: A methacrylic resin composition comprising not less than 90% by mass of a methacrylic resin, wherein the methacrylic resin comprises 95 to 100% by mass of methyl methacrylate monomer units and 0 to 5% by mass of acrylate monomer units, the methacrylic resin has an Mw of 57000 to 90000, Mw representing a weight-average molecular weight, and a ratio Mw/Mn of not more than 1.9, Mn representing a number-average molecular weight, the methacrylic resin composition has an absolute value of a difference between YI4 and YI2 of not more than 3, YI4 representing a yellow index at an optical path length of 200 mm of an injection-molded article obtained at a cylinder temperature of 280° C. in a molding cycle of 4 minutes, YI2 representing a yellow index at an optical path length of 200 mm of an injection-molded article obtained at a cylinder temperature of 280° C. in a molding cycle of 2 minutes, and meets a relationship represented by Formula (B) and Formula (C): R?11??Formula (B) 0.8<R/E<1.
    Type: Grant
    Filed: February 23, 2017
    Date of Patent: June 9, 2020
    Assignee: KURARAY CO., LTD.
    Inventors: Yasuhito Kitade, Hiroshi Ozawa
  • Publication number: 20190048181
    Abstract: A methacrylic resin composition comprising not less than 90% by mass of a methacrylic resin, wherein the methacrylic resin comprises 95 to 100% by mass of methyl methacrylate monomer units and 0 to 5% by mass of acrylate monomer units, the methacrylic resin has an Mw of 57000 to 90000, Mw representing a weight-average molecular weight, and a ratio Mw/Mn of not more than 1.9, Mn representing a number-average molecular weight, the methacrylic resin composition has an absolute value of a difference between YI4 and YI2 of not more than 3, YI4 representing a yellow index at an optical path length of 200 mm of an injection-molded article obtained at a cylinder temperature of 280° C. in a molding cycle of 4 minutes, YI2 representing a yellow index at an optical path length of 200 mm of an injection-molded article obtained at a cylinder temperature of 280° C. in a molding cycle of 2 minutes, and meets a relationship represented by Formula (B) and Formula (C): R?11 ??Formula (B) 0.8<R/E<1.
    Type: Application
    Filed: February 23, 2017
    Publication date: February 14, 2019
    Applicant: KURARAY CO., LTD.
    Inventors: Yasuhito KITADE, Hiroshi OZAWA
  • Patent number: 10184015
    Abstract: A method for producing a (meth)acrylic resin composition, comprising: continuously feeding reaction starting materials to a tank reactor, the reaction starting materials comprising a polymerizable monomer component, a chain transfer agent and a radical polymerization initiator, the polymerizable monomer component comprising 50 to 100% by mass of methyl methacrylate, 0 to 20% by mass of an acrylic acid alkyl ester and 0 to 30% by mass of an additional monomer; conducting bulk polymerization of the polymerizable monomer component at a polymerization conversion ratio of 40 to 70% by mass to obtain a liquid containing a (meth)acrylic resin; continuously feeding the resulting liquid to a vented extruder to separate volatile component from the (meth)acrylic resin; conducting distillation using an atmospheric distillation column to separate the volatile component into a high boiling fraction (C1) and a low boiling fraction (A1); and conducting distillation using a vacuum distillation column having a pressure of ?50
    Type: Grant
    Filed: February 26, 2016
    Date of Patent: January 22, 2019
    Assignee: KURARAY Co., Ltd.
    Inventors: Hiroshi Ozawa, Yasuhito Kitade, Shouji Tanaka
  • Publication number: 20190016878
    Abstract: A resin film comprising a resin (A) and a multi-layered particle (B), the multi-layered particle comprising a layer (a) made of a polymer comprising 80 to 99.99% by mass of a methyl methacrylate unit, 0.01 to 2% by mass of a crosslinkable monomer unit and 0 to 19.99% by mass of additional copolymerizable monomer units, a layer (b) made of a polymer comprising 70 to 99.8% by mass of an alkyl acrylate unit, 0.2 to 10% by mass of a crosslinkable monomer unit and 0 to 29.
    Type: Application
    Filed: December 27, 2016
    Publication date: January 17, 2019
    Applicant: KURARAY CO., LTD.
    Inventors: Hiroshi OZAWA, Yasuhito KITADE
  • Patent number: 10030081
    Abstract: A (meth)acrylic resin composition is obtained by a method comprising: continuously feeding a raw material solution essentially comprising methyl methacrylate, a chain transfer agent and a radical polymerization initiator, and optionally comprising an acrylic acid alkyl ester in a mass ratio of the acrylic acid alkyl ester to the methyl methacrylate of 0/100 to 20/80 into a tank reactor to allow bulk polymerization to proceed in the tank reactor at a polymerization conversion ratio of 40 to 70% by mass to obtain a reaction product while continuously discharging the reaction product from the tank reactor; heating the discharged reaction product with a heat exchanger; removing volatile matter from the heated reaction product; filtrating a liquid additive through a filter; and adding the filtrated liquid additive to the reaction product from which the volatile matter has been removed.
    Type: Grant
    Filed: August 6, 2015
    Date of Patent: July 24, 2018
    Assignee: KURARAY Co., Ltd.
    Inventors: Yasuhito Kitade, Hiroshi Ozawa, Shouji Tanaka
  • Patent number: 10017587
    Abstract: A method for producing a (meth)acrylic resin composition, the method comprising continuously feeding a polymerizable monomer component comprising 50 to 100% by mass of methyl methacrylate, 0 to 20% by mass of an acrylic acid alkyl ester and 0 to 30% by mass of an additional monomer, a chain transfer agent, and a radical polymerization initiator to a tank reactor; conducting bulk polymerization of the polymerizable monomer component at a polymerization conversion ratio of 40 to 70% by mass to obtain a liquid containing a (meth)acrylic resin; continuously feeding the liquid to a vented extruder to separate a volatile component from the (meth)acrylic resin; continuously feeding the separated volatile component to a distillation column to obtain a fraction containing methyl methacrylate; adding a polymerization inhibitor to the fraction; and reusing the fraction which contains the polymerization inhibitor as part of the polymerizable monomer component.
    Type: Grant
    Filed: December 25, 2015
    Date of Patent: July 10, 2018
    Assignee: KURARAY Co., Ltd.
    Inventors: Hiroshi Ozawa, Yasuhito Kitade, Shouji Tanaka
  • Patent number: 9920142
    Abstract: A (meth)acrylic resin composition is obtained by a method that comprises: preparing a liquid starting material (A) comprising methyl methacrylate, an acrylic acid alkyl ester and a chain transfer agent, having a mass ratio of the acrylic acid alkyl ester to the methyl methacrylate of 0/100 to 20/80, and having a dissolved oxygen concentration of not more than 50 ppm, preparing a liquid starting material (B) comprising a radical polymerization initiator, a polymerization inhibitor and methyl methacrylate, and having been maintained at a temperature of not more than 10° C. in the presence of oxygen, continuously feeding the liquid starting material (A) and the liquid starting material (B) into a tank reactor, allowing bulk polymerization to proceed in the tank reactor at a polymerization conversion ratio of 40 to 70% by mass to give a reaction product, and continuously discharging the reaction product from the tank reactor.
    Type: Grant
    Filed: February 6, 2015
    Date of Patent: March 20, 2018
    Assignee: KURARAY CO., LTD.
    Inventors: Yasuhito Kitade, Hiroshi Ozawa, Shouji Tanaka
  • Patent number: 9914796
    Abstract: A method of producing a (meth)acrylic resin composition. The method comprises a step of continuously feeding a monomer mixture comprising 80 to 100% by mass of methyl methacrylate and 20 to 0% by mass of an alkyl acrylate to a tank reactor and bulk polymerizing the monomer mixture until obtaining a polymerization conversion of 40 to 70% by mass to prepare a reaction product; continuously discharging the reaction product, and heating the reaction product to 200° C. to 270° C. with a heater, and then separating the unreacted monomer with a extruder equipped with a vent; and transferring the separated unreacted monomer entrained by an inert gas flow to reuse the separated unreacted monomer as a raw material of the monomer mixture.
    Type: Grant
    Filed: June 28, 2013
    Date of Patent: March 13, 2018
    Assignee: KURARAY Co., Ltd.
    Inventors: Hiroshi Ozawa, Shouji Tanaka, Yasuhito Kitade
  • Publication number: 20180030164
    Abstract: A method for producing a (meth)acrylic resin composition, comprising: continuously feeding reaction starting materials to a tank reactor, the reaction starting materials comprising a polymerizable monomer component, a chain transfer agent and a radical polymerization initiator, the polymerizable monomer component comprising 50 to 100% by mass of methyl methacrylate, 0 to 20% by mass of an acrylic acid alkyl ester and 0 to 30% by mass of an additional monomer; conducting bulk polymerization of the polymerizable monomer component at a polymerization conversion ratio of 40 to 70% by mass to obtain a liquid containing a (meth)acrylic resin; continuously feeding the resulting liquid to a vented extruder to separate volatile component from the (meth)acrylic resin; conducting distillation using an atmospheric distillation column to separate the volatile component into a high boiling fraction (C1) and a low boiling fraction (A1); and conducting distillation using a vacuum distillation column having a pressure of ?50
    Type: Application
    Filed: February 26, 2016
    Publication date: February 1, 2018
    Applicant: KURARAY Co., Ltd.
    Inventors: Hiroshi OZAWA, Yasuhito KITADE, Shouji TANAKA
  • Publication number: 20180009913
    Abstract: A method for producing a (meth)acrylic resin composition, the method comprising continuously feeding a polymerizable monomer component comprising 50 to 100% by mass of methyl methacrylate, 0 to 20% by mass of an acrylic acid alkyl ester and 0 to 30% by mass of an additional monomer, a chain transfer agent, and a radical polymerization initiator to a tank reactor; conducting bulk polymerization of the polymerizable monomer component at a polymerization conversion ratio of 40 to 70% by mass to obtain a liquid containing a (meth)acrylic resin; continuously feeding the liquid to a vented extruder to separate a volatile component from the (meth)acrylic resin; continuously feeding the separated volatile component to a distillation column to obtain a fraction containing methyl methacrylate; adding a polymerization inhibitor to the fraction; and reusing the fraction which contains the polymerization inhibitor as part of the polymerizable monomer component.
    Type: Application
    Filed: December 25, 2015
    Publication date: January 11, 2018
    Applicant: KURARAY Co., Ltd.
    Inventors: Hiroshi OZAWA, Yasuhito KITADE, Shouji TANAKA
  • Publication number: 20170298157
    Abstract: A method for producing (meth) acrylic resin at a low cost while maintaining high transparency even in long-term production using a polymerization apparatus is provided. A (meth) acrylic resin is obtained by the method comprising storing a thiol chain transfer agent in a tank made of an austenitic stainless steel with a Mo content of 0.5 to 7.0% by mass, transferring the thiol chain transfer agent to a polymerization reactor made of an austenitic stainless steel with a Mo content of 0.5 to 7.0% by mass via a pipe made of an austenitic stainless steel with a Mo content of 0.5 to 7.0% by mass, radical-polymerizing methyl methacrylate in the polymerization reactor to obtain a reaction product, and then removing an unreacted material from the reaction product.
    Type: Application
    Filed: September 30, 2015
    Publication date: October 19, 2017
    Applicant: KURARAY CO., LTD.
    Inventors: Hiroshi OZAWA, Yasuhito KITADE, Shouji TANAKA
  • Publication number: 20170226237
    Abstract: A (meth)acrylic resin composition is obtained by a method comprising: continuously feeding a raw material solution essentially comprising methyl methacrylate, a chain transfer agent and a radical polymerization initiator, and optionally comprising an acrylic acid alkyl ester in a mass ratio of the acrylic acid alkyl ester to the methyl methacrylate of 0/100 to 20/80 into a tank reactor to allow bulk polymerization to proceed in the tank reactor at a polymerization conversion ratio of 40 to 70% by mass to obtain a reaction product while continuously discharging the reaction product from the tank reactor; heating the discharged reaction product with a heat exchanger; removing volatile matter from the heated reaction product; filtrating a liquid additive through a filter; and adding the filtrated liquid additive to the reaction product from which the volatile matter has been removed.
    Type: Application
    Filed: August 6, 2015
    Publication date: August 10, 2017
    Applicant: KURARAY CO., LTD.
    Inventors: Yasuhito KITADE, Hiroshi OZAWA, Shouji TANAKA
  • Patent number: 9624327
    Abstract: A method for producing a (meth)acrylic resin composition, the method comprises the steps of continuously feeding methyl methacrylate and the other materials into a tank reactor while controlling each of the amounts thereof, performing bulk polymerization in the tank reactor to obtain a reaction product, recovering a mixture (A) containing methyl methacrylate and the others from the reaction product, and continuously feeding the mixture (A) into the tank reactor, wherein each of the amounts of methyl methacrylate and the others being fed into the tank reactor are controlled on the basis of the amount of the mixture (A) being fed into the tank reactor and the proportions of methyl methacrylate and the others in the mixture (A), and the perfect-mixing time of the tank reactor, the half life of a radical polymerization initiator at a temperature equal to the temperature inside the tank reactor, the agitation power of the tank reactor, the mean residence time of a reaction starting material in the tank reactor, an
    Type: Grant
    Filed: December 26, 2014
    Date of Patent: April 18, 2017
    Assignee: KURARAY Co., Ltd.
    Inventors: Hiroshi Ozawa, Yasuhito Kitade, Shouji Tanaka
  • Publication number: 20160347879
    Abstract: A (meth)acrylic resin composition is obtained by a method that comprises: preparing a liquid starting material (A) comprising methyl methacrylate, an acrylic acid alkyl ester and a chain transfer agent, having a mass ratio of the acrylic acid alkyl ester to the methyl methacrylate of 0/100 to 20/80, and having a dissolved oxygen concentration of not more than 50 ppm, preparing a liquid starting material (B) comprising a radical polymerization initiator, a polymerization inhibitor and methyl methacrylate, and having been maintained at a temperature of not more than 10° C. in the presence of oxygen, continuously feeding the liquid starting material (A) and the liquid starting material (B) into a tank reactor, allowing bulk polymerization to proceed in the tank reactor at a polymerization conversion ratio of 40 to 70% by mass to give a reaction product, and continuously discharging the reaction product from the tank reactor.
    Type: Application
    Filed: February 6, 2015
    Publication date: December 1, 2016
    Applicant: KURARAY CO., LTD.
    Inventors: Yasuhito KITADE, Hiroshi OZAWA, Shouji TANAKA
  • Publication number: 20160326287
    Abstract: A method for producing a (meth)acrylic resin composition, the method comprises the steps of continuously feeding methyl methacrylate and the other materials into a tank reactor while controlling each of the amounts thereof, performing bulk polymerization in the tank reactor to obtain a reaction product, recovering a mixture (A) containing methyl methacrylate and the others from the reaction product, and continuously feeding the mixture (A) into the tank reactor, wherein each of the amounts of methyl methacrylate and the others being fed into the tank reactor are controlled on the basis of the amount of the mixture (A) being fed into the tank reactor and the proportions of methyl methacrylate and the others in the mixture (A), and the perfect-mixing time of the tank reactor, the half life of a radical polymerization initiator at a temperature equal to the temperature inside the tank reactor, the agitation power of the tank reactor, the mean residence time of a reaction starting material in the tank reactor, an
    Type: Application
    Filed: December 26, 2014
    Publication date: November 10, 2016
    Applicant: KURARAY CO., LTD.
    Inventors: Hiroshi OZAWA, Yasuhito KITADE, Shouji TANAKA
  • Publication number: 20150191562
    Abstract: A method of producing a (meth)acrylic resin composition. The method comprises a step of continuously feeding a monomer mixture comprising 80 to 100% by mass of methyl methacrylate and 20 to 0% by mass of an alkyl acrylate to a tank reactor and bulk polymerizing the monomer mixture until obtaining a polymerization conversion of 40 to 70% by mass to prepare a reaction product; continuously discharging the reaction product, and heating the reaction product to 200° C. to 270° C. with a heater, and then separating the unreacted monomer with a extruder equipped with a vent; and transferring the separated unreacted monomer entrained by an inert gas flow to reuse the separated unreacted monomer as a raw material of the monomer mixture.
    Type: Application
    Filed: June 28, 2013
    Publication date: July 9, 2015
    Applicant: KURARAY CO., LTD.
    Inventors: Hiroshi Ozawa, Shouji Tanaka, Yasuhito Kitade
  • Publication number: 20150158963
    Abstract: A method of producing a (meth)acrylic resin composition. The method comprises a step of continuously feeding a reaction raw material including a chain transfer agent, a radical polymerization initiator and a monomer mixture comprising 80 to 100% by mass of methyl methacrylate and 20 to 0% by mass of an alkyl acrylate to a tank reactor through two or more feeding ports; a step of bulk polymerizing the monomer mixture in the tank reactor until a polymerization conversion of 40 to 70% by mass to prepare a reaction product; and a step of removing the monomer mixture from the reaction product.
    Type: Application
    Filed: June 28, 2013
    Publication date: June 11, 2015
    Applicant: KURARAY CO., LTD.
    Inventors: Hiroshi Ozawa, Shouji Tanaka, Yasuhito Kitade