Abstract: To provide the method for manufacturing the friction material for shortening the heat treatment process for completely curing the thermosetting resin in the friction material. The method includes the molding process for fixing the friction material onto a back plate, in which a raw material including a thermosetting resin is superposed onto the back plate, pressed and heated in the mold, and the heat treatment process for curing the friction material, using a pair of the heat plates provided at the back plate side and the friction material side to press the back plate surface and the friction material, and the heat plate temperature at the friction material side is between 300 and 650° C., at the back plate side is between 180 and 350° C., and the heat treatment time is between 2 and 70 minutes.

Abstract: To provide the manufacturing method for the friction material products which does not require the special molding die and realizes the significant simplification of the molding step while maintaining the quality of the friction material. The manufacturing method for the friction material products comprising the molding step of pressurizing and heating to mold the molding material made of the raw friction material within the molding die, wherein the molding temperature in the molding step is 190° C.-230° C. and the pressure thereof is 100 MPa-200 MPa.

Abstract: It is an object to provide the manufacturing method for the friction material (4) which maintains the quality of the friction material (4) and reduces the cost of the facilities and the maintenance cost. The manufacturing method for a friction material (4) comprising a molding step of the friction material (4) as pressurizing and heating a molding material made of a raw friction material within a molding die with an upper die (1), a middle die (2), and a lower die (3), wherein a temperature of the upper die (1) and the lower die (3) in said molding step is 190° C.-230° C. and a pressure thereof is 0.05 MP-10 MP.

Abstract: To provide the friction material that does not cause cracking when the heat-press molding after granulation and obtain the sufficient binding force and strength and the raw friction material granulation substance, which has sufficient strength, manufactured using the friction material. A part of the binder blended in the friction material is blended when granulating the friction material and the rest is powdered to be mixed with the formed particle friction material. The powdered binder is adhered to the particle friction material by such as the van der Waals force, electrostatic force, or adhesive force of the small amount of water contained in the binder or the raw friction material, thereby obtaining the strength of the friction material when the friction material is press-heated.

Abstract: To provide the method for manufacturing the friction material for shortening the heat treatment process for completely curing the thermosetting resin in the friction material. The method for manufacturing the friction material product, comprising the molding process for fixing the friction material onto a back plate, in which a raw material for manufacturing the friction material including a thermosetting resin is superposed onto the back plate, pressed and heated in the mold, and the heat treatment process for curing the friction material, wherein the heat treatment process is the designed to use a pair of the heat plates provided at the back plate side and the friction material side to press surface of the back plate and the friction material, and the temperature of the heat plate at the friction material side is between 300 and 650° C., the temperature of the heat plate at the back plate side is between 180 and 350° C., and the heat treatment time is between 2 and 70 minutes.

Abstract: The present invention provides an improved electrostatic coating apparatus that prevents imperfections in coating due to lumps of coating particles falling on the work piece. The electrostatic coating apparatus, which has multiple nozzles that spray electrically charged coating particles, has least one connecting member that connects the nozzles to each other, in such a way that the surface of the opening at the tip of the nozzle is inserted in a smooth interior surface of the connecting member. Although some of the coating particles discharged from the nozzles adhere to the interior surface, because the surface is smooth the coating particles can be prevented from concentrating locally into icicles that might fall onto the work piece.