Patents by Inventor Yasuki Kido
Yasuki Kido has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11179782Abstract: A cutting tool including a rake face, a flank face, and a cutting edge portion, comprising a substrate and an AlTiN layer, the AlTiN layer including cubic AlxTi1-xN crystal grains, Al having an atomic ratio x of 0.7 or more and less than 0.95, the AlTiN layer including a central portion, the central portion at the rake face being occupied in area by (200) oriented crystal grains at a ratio of 80% or more, the central portion at the cutting edge portion being occupied in area by (200) oriented crystal grains at a ratio of 50% or more and less than 80%.Type: GrantFiled: February 27, 2020Date of Patent: November 23, 2021Assignee: SUMITOMO ELECTRIC HARDMETAL CORP.Inventors: Yasuki Kido, Anongsack Paseuth, Susumu Okuno, Shinya Imamura
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Publication number: 20210316371Abstract: Provided is a cutting tool including a base material and a coating layer provided on the base material, the coating layer including a titanium carbonitride layer provided on the base material, an intermediate layer provided on the titanium carbonitride layer in contact therewith, and an alumina layer provided on the intermediate layer in contact therewith, the intermediate layer being composed of a compound made of titanium, carbon, oxygen, and nitrogen, the intermediate layer having a thickness of more than 1 ?m, when PN1 atomic % represents an atomic ratio of the nitrogen in an interface between the intermediate layer and the alumina layer, and PN2 atomic % represents an atomic ratio of the nitrogen at a point A away from the interface by 1 ?m on a side of the intermediate layer, a ratio PN1/PN2 of the PN1 to the PN2 being more than or equal to 1.03.Type: ApplicationFiled: April 10, 2020Publication date: October 14, 2021Applicant: Sumitomo Electric Hardmetal Corp.Inventors: Susumu OKUNO, Yasuki KIDO, Fumiyoshi KOBAYASHI, Anongsack PASEUTH
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Patent number: 11130181Abstract: A surface-coated cutting tool includes a substrate and a coating formed on a surface of the substrate, the coating including one or two or more layers, at least one of the layers being an Al-rich layer including hard particles, the hard particle having a sodium chloride type crystal structure, and including a first unit phase in a form of a plurality of lumps and a second unit phase interposed between the lumps of the first unit phase, the first unit phase being composed of a nitride or carbonitride of AlxTi1-x, the first unit phase having an atomic ratio x of Al of 0.7 or more and 0.96 or less, the second unit phase being composed of a nitride or carbonitride of AlyTi1-y, the second unit phase having an atomic ratio y of Al exceeding 0.5 and less than 0.7.Type: GrantFiled: July 11, 2017Date of Patent: September 28, 2021Assignees: Sumitomo Electric Hardmetal Corp., Sumitomo Electric Industries, Ltd.Inventors: Anongsack Paseuth, Yasuki Kido, Shinya Imamura, Koji Kuramochi
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Patent number: 11123802Abstract: A surface-coated cutting tool includes a substrate and a coating formed on a surface of the substrate, the coating including one or two or more layers, at least one of the layers being an Al-rich layer including hard particles, the hard particle having a sodium chloride type crystal structure, and including a first unit phase in a form of a plurality of lumps and a second unit phase interposed between the lumps of the first unit phase, the first unit phase being composed of a nitride or carbonitride of AlxTi1-x, the first unit phase having an atomic ratio x of Al of 0.7 or more and 0.96 or less, the second unit phase being composed of a nitride or carbonitride of AlyTi1-y, the second unit phase having an atomic ratio y of Al exceeding 0.5 and less than 0.7.Type: GrantFiled: July 7, 2017Date of Patent: September 21, 2021Assignees: Sumitomo Electric Hardmetal Corp., Sumitomo Electric Industries, Ltd.Inventors: Anongsack Paseuth, Yasuki Kido, Shinya Imamura, Koji Kuramochi
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Patent number: 11111564Abstract: A cemented carbide includes second hard phase grains, wherein the second hard phase grains includes a core portion, and in a case where a total of 70 unit regions that are each constituted of a square having each side of 8?m are provided by successively arranging 7 unit regions in a longitudinal direction and 10 unit regions in a lateral direction in an electron microscope image of any cross section of the cemented carbide captured at a magnification of 1500×, where the total number of core portions in the total of 70 unit regions is calculated, and where a percentage of the number of core portions in each of the unit regions with respect to the total number of core portions is calculated, the number of unit regions in which the percentage is less than 0.43% or more than 2.43% is less than or equal to 10.Type: GrantFiled: August 8, 2019Date of Patent: September 7, 2021Assignee: SUMITOMO ELECTRIC HARDMETAL CORP.Inventors: Kosuke Fukae, Yasuki Kido, Masami Watanabe, Shinya Imamura
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Publication number: 20210252604Abstract: A cutting tool comprises a substrate and a coating layer provided on the substrate, the coating layer including a multilayer structure layer composed of a first unit layer and a second unit layer, and a lone layer, the lone layer including cubic TizAl1-zN crystal grains, an atomic ratio z of Ti in the TizAl1-zN being 0.5 or more and 0.65 or less, the lone layer having a thickness with an average value of 2.5 nm or more and 10 nm or less, the multilayer structure layer having a thickness with an average value of 10 nm or more and 95 nm or less, one multilayer structure layer and one lone layer forming a repetitive unit having a thickness with an average value of 30 nm to 70 nm, a maximum value of 40 nm to 100 nm, and a minimum value of 20 nm to 40 nm.Type: ApplicationFiled: June 22, 2020Publication date: August 19, 2021Applicant: SUMITOMO ELECTRIC HARDMETAL CORP.Inventors: Yasuki KIDO, Anongsack PASEUTH, Susumu OKUNO
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Publication number: 20210245259Abstract: A cutting tool comprises a substrate and a coating layer provided on the substrate, the coating layer including a multilayer structure layer composed of a first unit layer and a second unit layer, and a lone layer, the lone layer including cubic TizAl1-zN crystal grains, an atomic ratio z of Ti in the TizAl1-zN being 0.55 or more and 0.7 or less, the lone layer having a thickness with an average value of 2.5 nm or more and 10 nm or less, the multilayer structure layer having a thickness with an average value of 10 nm or more and 45 nm or less, one multilayer structure layer and one lone layer forming a repetitive unit having a thickness with an average value of 20 nm to 50 nm, a maximum value of 40 nm to 60 nm, and a minimum value of 10 nm to 30 nm.Type: ApplicationFiled: June 22, 2020Publication date: August 12, 2021Applicant: SUMITOMO ELECTRIC HARDMETAL CORP.Inventors: Yasuki KIDO, Anongsack PASEUTH, Susumu OKUNO
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Publication number: 20210245261Abstract: A cutting tool comprises a substrate and a coating layer provided on the substrate, the coating layer including a multilayer structure layer composed of a first unit layer and a second unit layer, and a lone layer, the lone layer including cubic TizAl1-zN crystal grains, an atomic ratio z of Ti in the TizAl1-zN being 0.55 or more and 0.7 or less, the lone layer having a thickness with an average value of 2.5 nm or more and 10 nm or less, the multilayer structure layer having a thickness with an average value of 40 nm or more and 95 nm or less, one multilayer structure layer and one lone layer forming a repetitive unit having a thickness with an average value of 50 nm to 100 nm, a maximum value of 90 nm to 110 nm, and a minimum value of 40 nm to 60 nm.Type: ApplicationFiled: June 22, 2020Publication date: August 12, 2021Applicant: SUMITOMO ELECTRIC HARDMETAL CORP.Inventors: Yasuki KIDO, Anongsack PASEUTH, Susumu OKUNO
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Publication number: 20210245262Abstract: A cutting tool comprises a substrate and a coating layer provided on the substrate, the coating layer including a multilayer structure layer composed of a first unit layer and a second unit layer, and a lone layer, the lone layer including cubic TizAl1-zN crystal grains, an atomic ratio z of Ti in the TizAl1-zN being 0.4 or more and less than 0.55, the lone layer having a thickness with an average value of 2.5 nm or more and 10 nm or less, the multilayer structure layer having a thickness with an average value of 10 nm or more and 45 nm or less, one multilayer structure layer and one lone layer forming a repetitive unit having a thickness with an average value of 20 nm to 50 nm, a maximum value of 40 nm to 60 nm, and a minimum value of 10 nm to 30 nm.Type: ApplicationFiled: June 22, 2020Publication date: August 12, 2021Applicant: SUMITOMO ELECTRIC HARDMETAL CORP.Inventors: Yasuki KIDO, Anongsack PASEUTH, Susumu OKUNO
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Publication number: 20210237169Abstract: A cutting tool comprises a substrate and a coating layer provided on the substrate, the coating layer including a multilayer structure layer composed of a first unit layer and a second unit layer, and a lone layer, the lone layer including cubic TizAl1-zN crystal grains, an atomic ratio z of Ti in the TizAl1-zN being 0.4 or more and less than 0.55, the lone layer having a thickness with an average value of 2.5 nm or more and 10 nm or less, the multilayer structure layer having a thickness with an average value of 40 nm or more and 95 nm or less, one multilayer structure layer and one lone layer forming a repetitive unit having a thickness with an average value of 50 nm to 100 nm, a maximum value of 90 nm to 110 nm, and a minimum value of 40 nm to 60 nm.Type: ApplicationFiled: June 22, 2020Publication date: August 5, 2021Applicant: SUMITOMO ELECTRIC HARDMETAL CORP.Inventors: Yasuki KIDO, Anongsack PASEUTH, Susumu OKUNO
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Publication number: 20210237165Abstract: A cutting tool including a rake face, a flank face, and a cutting edge portion, comprising a substrate and an AlTiN layer, the AlTiN layer including cubic AlxTi1-xN crystal grains, Al having an atomic ratio x of 0.7 or more and less than 0.95, the AlTiN layer including a central portion, the central portion at the rake face being occupied in area by (200) oriented crystal grains at a ratio of 80% or more, the central portion at the cutting edge portion being occupied in area by (200) oriented crystal grains at a ratio of 50% or more and less than 80%.Type: ApplicationFiled: February 27, 2020Publication date: August 5, 2021Applicant: SUMITOMO ELECTRIC HARDMETAL CORP.Inventors: Yasuki KIDO, Anongsack PASEUTH, Susumu OKUNO, Shinya IMAMURA
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Patent number: 11020804Abstract: A surface-coated cutting tool includes a substrate and a coating formed on a surface of the substrate, the coating including one or two or more layers, at least one of the layers being an Al-rich layer including hard particles, the hard particle having a sodium chloride type crystal structure, and including a first unit phase in a form of a plurality of lumps and a second unit phase interposed between the lumps of the first unit phase, the first unit phase being composed of a nitride or carbonitride of AlxTi1-x, the first unit phase having an atomic ratio x of Al of 0.7 or more and 0.96 or less, the second unit phase being composed of a nitride or carbonitride of AlyTi1-y, the second unit phase having an atomic ratio y of Al exceeding 0.5 and less than 0.7.Type: GrantFiled: July 7, 2017Date of Patent: June 1, 2021Assignees: Sumitomo Electric Hardmetal Corp., Sumitomo Electric Industries, Ltd.Inventors: Anongsack Paseuth, Yasuki Kido, Shinya Imamura, Koji Kuramochi
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Patent number: 11007580Abstract: A cutting tool including a rake face, a flank face, and a cutting edge portion, comprising a substrate and an AlTiN layer, the AlTiN layer including cubic AlxTi1-xN crystal grains, Al having an atomic ratio x of 0.7 or more and less than 0.95, the AlTiN layer including a central portion, the central portion at the rake face being occupied in area by (111) oriented AlxTi1-xN crystal grains at a ratio of 50% or more and less than 80%, the central portion at the cutting edge portion being occupied in area by (111) oriented AlxTi1-xN crystal grains at a ratio of 80% or more.Type: GrantFiled: February 27, 2020Date of Patent: May 18, 2021Assignee: SUMITOMO ELECTRIC HARDMETAL CORP.Inventors: Yasuki Kido, Anongsack Paseuth, Susumu Okuno, Shinya Imamura
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Patent number: 10987739Abstract: Provided are a cemented carbide having excellent plastic deformation resistance and a cutting tool in which the cemented carbide is used as a substrate. A cemented carbide includes a hard phase containing tungsten carbide particles and a binder phase containing, as a main component, an iron-group element, wherein the formula B/A?0.05 is satisfied, where A represents the number of the tungsten carbide particles, and B represents the number of tungsten carbide particles whose number of contact points with other tungsten carbide particles is 1 or less. Preferably, the iron-group element includes cobalt, and the cobalt content in the cemented carbide is 8% by mass or more. Preferably, the tungsten carbide particles have an average particle diameter of 3 ?m or more.Type: GrantFiled: December 15, 2015Date of Patent: April 27, 2021Assignee: Sumitomo Electric Industries, Ltd.Inventors: Tsuyoshi Yamamoto, Michiko Matsukawa, Yasuki Kido, Keiichi Tsuda
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Patent number: 10967433Abstract: A cutting tool comprises a substrate and a coating that coats the substrate, the coating including an ?-alumina layer, the ?-alumina layer including crystal grains of ?-alumina, the ?-alumina layer including a lower portion and an upper portion, the upper portion being occupied in area at a ratio of 50% or more by crystal grains of ?-alumina having (006) plane with a normal thereto having a direction within ±15° with respect to a direction of a normal to the second interface, the lower portion being occupied in area at a ratio of 5% or more and less than 50% by crystal grains of ?-alumina having (012) plane, (104) plane, (110) plane, (113) plane, (116) plane, (300) plane, (214) plane and (006) plane each with a normal thereto having a direction within ±15° with respect to the direction of the normal to the second interface.Type: GrantFiled: December 12, 2019Date of Patent: April 6, 2021Assignee: SUMITOMO ELECTRIC HARDMETAL CORP.Inventors: Susumu Okuno, Shinya Imamura, Yuki Rikiso, Yasuki Kido, Fumiyoshi Kobayashi
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Publication number: 20210079504Abstract: A cemented carbide comprises a first hard phase comprising tungsten carbide particles and a binder phase including Co and Cr. In any surface or any cross section of the cemented carbide, a region in which there is a distance X of 5 nm or less between surfaces respectively of tungsten carbide particles adjacent to each other, with the surfaces facing each other along a length L of 100 nm or more, is referred to as a WC/WC interface, and a ratio C(R)/C(C) has an average value of 0.17 or more, where C(R) and C(C) represent peak values of atomic percentages of Cr and Co, respectively, at a WC/WC interface having a distance X of 1 nm or more and 5 nm or less and having therein an atomic percentage of Co higher than an average value of atomic percentages of Co in the tungsten carbide particles+2 at %.Type: ApplicationFiled: July 31, 2018Publication date: March 18, 2021Applicant: SUMITOMO ELECTRIC HARDMETAL CORP.Inventors: Yasuki KIDO, Daiji TABAYASHI, Shinya IMAMURA
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Publication number: 20210069795Abstract: A cutting tool including a rake face, a flank face, and a cutting edge portion, comprising a substrate and an AlTiN layer, the AlTiN layer including cubic AlxTi1-xN crystal grains, Al having an atomic ratio x of 0.7 or more and less than 0.95, the AlTiN layer including a central portion, the central portion at the rake face being occupied in area by (200) oriented AlxTi1-xN crystal grains at a ratio of 50% or more and less than 80%, the central portion at the cutting edge portion being occupied in area by (200) oriented AlxTi1-xN crystal grains at a ratio of 80% or more.Type: ApplicationFiled: February 27, 2020Publication date: March 11, 2021Applicant: SUMITOMO ELECTRIC HARDMETAL CORP.Inventors: Yasuki KIDO, Anongsack PASEUTH, Susumu OKUNO, Shinya IMAMURA
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Publication number: 20210008636Abstract: A cutting tool including a rake face, a flank face, and a cutting edge portion, comprising a substrate and an AlTiN layer, the AlTiN layer including cubic AlxTi1-xN crystal grains, Al having an atomic ratio x of 0.7 or more and less than 0.95, the AlTiN layer including a central portion, the central portion at the rake face being occupied in area by (111) oriented AlxTi1-xN crystal grains at a ratio of 50% or more and less than 80%, the central portion at the cutting edge portion being occupied in area by (111) oriented AlxTi1-xN crystal grains at a ratio of 80% or more.Type: ApplicationFiled: February 27, 2020Publication date: January 14, 2021Applicant: SUMITOMO ELECTRIC HARDMETAL CORP.Inventors: Yasuki KIDO, Anongsack PASEUTH, Susumu OKUNO, Shinya IMAMURA
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Publication number: 20200406367Abstract: A cutting tool comprises a substrate and a coating that coats the substrate, the coating including an ?-alumina layer, the ?-alumina layer including crystal grains of ?-alumina, the ?-alumina layer including a lower portion and an upper portion, the upper portion being occupied in area at a ratio of 50% or more by crystal grains of ?-alumina having (006) plane with a normal thereto having a direction within ±15° with respect to a direction of a normal to the second interface, the lower portion being occupied in area at a ratio of 5% or more and less than 50% by crystal grains of ?-alumina having (012) plane, (104) plane, (110) plane, (113) plane, (116) plane, (300) plane, (214) plane and (006) plane each with a normal thereto having a direction within t 15° with respect to the direction of the normal to the second interface.Type: ApplicationFiled: December 12, 2019Publication date: December 31, 2020Applicant: SUMITOMO ELECTRIC HARDMETAL CORP.Inventors: Susumu OKUNO, Shinya IMAMURA, Yuki RIKISO, Yasuki KIDO, Fumiyoshi KOBAYASHI
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Patent number: 10875101Abstract: A surface-coated cutting tool includes a substrate and a coating film that coats the substrate, wherein the coating film includes a hard coating layer constituted of a domain region and a matrix region, the domain region is a region having a plurality of portions divided and distributed in the matrix region, the domain region has a structure in which a first layer composed of a first Alx1Ti(1-x1) compound and a second layer composed of a second Alx2Ti(1-x2) compound are layered on each other, the matrix region has a structure in which a third layer composed of a third Alx3Ti(1-x3) compound and a fourth layer composed of a fourth Alx4Ti(1-x4) compound are layered on each other, the first AlTi compound and the second AlTi compound have a cubic crystal structure, the third AlTi compound and the fourth AlTi compound have a cubic crystal structure.Type: GrantFiled: December 27, 2018Date of Patent: December 29, 2020Assignee: Sumitomo Electric Hardmetal Corp.Inventors: Anongsack Paseuth, Yasuki Kido, Susumu Okuno, Shinya Imamura