Patents by Inventor Yasumasa NOTAKE

Yasumasa NOTAKE has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11358095
    Abstract: An electrochemical reactor is arranged inside an exhaust passage of an internal combustion engine and is provided with a plurality of groups of cells. Each group of cell has a plurality of cells, each cell has an ion conducting solid electrolyte layer, and an anode layer and cathode layer arranged on a surface of the solid electrolyte layer. Each group of cells is configured so that all of the exhaust gas flows into passages defined by cells configuring the group of cells and so that both of the anode layers and the cathode layers are exposed to each passage. The plurality of groups of cells are arranged aligned in a direction of flow of exhaust gas and different groups of cells are connected to a power source in parallel with each other.
    Type: Grant
    Filed: December 31, 2019
    Date of Patent: June 14, 2022
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Keishi Takada, Tetsuya Sakuma, Yasumasa Notake
  • Patent number: 11325067
    Abstract: An electrochemical reactor is arranged inside an exhaust passage of an internal combustion engine and is provided with a plurality of groups of cells. Each group of cell has a plurality of cells, each cell has an ion conducting solid electrolyte layer, and an anode layer and cathode layer arranged on a surface of the solid electrolyte layer. Each group of cells is configured so that all of the exhaust gas flows into passages defined by cells configuring the group of cells and so that both of the anode layers and the cathode layers are exposed to each passage. The plurality of groups of cells are arranged aligned in a direction of flow of exhaust gas and different groups of cells are connected to a power source in parallel with each other.
    Type: Grant
    Filed: December 31, 2019
    Date of Patent: May 10, 2022
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Keishi Takada, Tetsuya Sakuma, Yasumasa Notake
  • Patent number: 11325068
    Abstract: An exhaust purification system of an internal combustion engine is provided with an electrochemical reactor provided in an exhaust passage of the internal combustion engine, and a voltage control device controlling a voltage supplied to the electrochemical reactor. The electrochemical reactor is provided with an ion conducting solid electrolyte layer and an anode layer and cathode layer placed on the surface of the solid electrolyte layer. The voltage control device is configured to perform short-circuit detection control detecting short-circuiting between the anode layer and the cathode layer, and energizing control applying current between the anode layer and the cathode layer so to energize the short-circuited part when short-circuiting is detected.
    Type: Grant
    Filed: January 7, 2020
    Date of Patent: May 10, 2022
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Tetsuya Sakuma, Keishi Takada, Yasumasa Notake
  • Patent number: 11285436
    Abstract: An exhaust purification system of an internal combustion engine is provided with an electrochemical reactor provided in an exhaust passage of the internal combustion engine, and a voltage control device controlling a voltage supplied to the electrochemical reactor. The electrochemical reactor is provided with an ion conducting solid electrolyte layer and an anode layer and cathode layer placed on the surface of the solid electrolyte layer. The voltage control device is configured to perform short-circuit detection control detecting short-circuiting between the anode layer and the cathode layer, and energizing control applying current between the anode layer and the cathode layer so to energize the short-circuited part when short-circuiting is detected.
    Type: Grant
    Filed: January 7, 2020
    Date of Patent: March 29, 2022
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Tetsuya Sakuma, Keishi Takada, Yasumasa Notake
  • Patent number: 11274585
    Abstract: An exhaust purification system includes an electrochemical reactor provided in an engine exhaust passage; a bypass passage bypassing the electrochemical reactor; a flow control valve controlling an amount of exhaust gas, discharged from an engine body, flowing into the electrochemical reactor and the bypass passage; and a control device controlling the flow control valve. The electrochemical reactor includes a holding material holding NOX or HC and is configured so as to purify NOX or HC held at the holding material if energized. The control device controls the flow control valve so as to control the amount of exhaust gas flowing into the electrochemical reactor so that a temperature of the electrochemical reactor is maintained at less than a desorption start temperature where NOX or HC starts to be desorbed from the holding material.
    Type: Grant
    Filed: January 14, 2020
    Date of Patent: March 15, 2022
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yasumasa Notake, Keishi Takada, Tetsuya Sakuma
  • Publication number: 20200232108
    Abstract: An electrochemical reactor includes a plurality of plate-shaped members and a plurality of passages defined by the plurality of plate-shaped members. Each plate-shaped member includes a cell including an ion conducting solid electrolyte layer, an anode layer arranged on a surface of the solid electrolyte layer, and a cathode layer arranged on a surface of the solid electrolyte layer at an opposite side to the surface at which the anode layer is arranged. The plate-shaped members are configured so that, for all of the passages, both of an anode layer of at least one plate-shaped member among the plurality of plate-shaped members defining the passages and a cathode layer of at least one other plate-shaped member among the plurality of plate-shaped members defining the passages face the passages.
    Type: Application
    Filed: January 22, 2020
    Publication date: July 23, 2020
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Tetsuya SAKUMA, Keishi TAKADA, Yasumasa NOTAKE
  • Publication number: 20200224569
    Abstract: An exhaust purification system includes an electrochemical reactor provided in an engine exhaust passage; a bypass passage bypassing the electrochemical reactor; a flow control valve controlling an amount of exhaust gas, discharged from an engine body, flowing into the electrochemical reactor and the bypass passage; and a control device controlling the flow control valve. The electrochemical reactor includes a holding material holding NOX or HC and is configured so as to purify NOX or HC held at the holding material if encrgized. The control device controls the flow control valve so as to control the amount of exhaust gas flowing into the electrochemical reactor so that a temperature of the electrochemical reactor is maintained at less than a desorption start temperature where NOX or HC starts to be desorbed from the holding material.
    Type: Application
    Filed: January 14, 2020
    Publication date: July 16, 2020
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yasumasa NOTAKE, Keishi TAKADA, Tetsuya SAKUMA
  • Publication number: 20200215481
    Abstract: An electrochemical reactor is arranged inside an exhaust passage of an internal combustion engine and is provided with a plurality of groups of cells. Each group of cell has a plurality of cells, each cell has an ion conducting solid electrolyte layer, and an anode layer and cathode layer arranged on a surface of the solid electrolyte layer. Each group of cells is configured so that all of the exhaust gas flows into passages defined by cells configuring the group of cells and so that both of the anode layers and the cathode layers are exposed to each passage. The plurality of groups of cells are arranged aligned in a direction of flow of exhaust gas and different groups of cells are connected to a power source in parallel with each other.
    Type: Application
    Filed: December 31, 2019
    Publication date: July 9, 2020
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Keishi TAKADA, Tetsuya SAKUMA, Yasumasa NOTAKE
  • Publication number: 20200215482
    Abstract: An exhaust purification system of an internal combustion engine is provided with an electrochemical reactor provided in an exhaust passage of the internal combustion engine, and a voltage control device controlling a voltage supplied to the electrochemical reactor. The electrochemical reactor is provided with an ion conducting solid electrolyte layer and an anode layer and cathode layer placed on the surface of the solid electrolyte layer. The voltage control device is configured to perform short-circuit detection control detecting short-circuiting between the anode layer and the cathode layer, and energizing control applying current between the anode layer and the cathode layer so to energize the short-circuited part when short-circuiting is detected.
    Type: Application
    Filed: January 7, 2020
    Publication date: July 9, 2020
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Tetsuya SAKUMA, Keishi TAKADA, Yasumasa NOTAKE
  • Patent number: 10641150
    Abstract: An exhaust treatment catalyst (5) is arranged in the engine exhaust passage, and hydrogen generated in the reformer (6) is supplied through the hydrogen supply pipe (13) to the inside of the engine exhaust passage upstream of the exhaust treatment catalyst (5). Heat exchange fins (15) for heat exchange with exhaust gas flowing through the inside of the engine exhaust passage are formed on the outer circumferential surface of the hydrogen supply pipe (13) inserted inside the engine exhaust passage.
    Type: Grant
    Filed: February 11, 2019
    Date of Patent: May 5, 2020
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yasumasa Notake, Hiromasa Nishioka, Keishi Takada, Tetsuya Sakuma, Kiyoshi Fujihara
  • Publication number: 20190316505
    Abstract: An exhaust treatment catalyst (5) is arranged in the engine exhaust passage, and hydrogen generated in the reformer (6) is supplied through the hydrogen supply pipe (13) to the inside of the engine exhaust passage upstream of the exhaust treatment catalyst (5). Heat exchange fins (15) for heat exchange with exhaust gas flowing through the inside of the engine exhaust passage are formed on the outer circumferential surface of the hydrogen supply pipe (13) inserted inside the engine exhaust passage.
    Type: Application
    Filed: February 11, 2019
    Publication date: October 17, 2019
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yasumasa NOTAKE, Hiromasa NISHIOKA, Keishi TAKADA, Tetsuya SAKUMA, Kiyoshi FUJIHARA
  • Patent number: 10260393
    Abstract: An object is to prevent abrasion inside an addition valve and clogging of the addition valve due to an increase in the particle diameter of precipitates. A first control is performed by which a pump is caused to operate in such a way as to return urea solution contained in the addition valve and a urea solution channel to a tank by a predetermined quantity. After the lapse of a certain time after the end of the first control, a second control is performed by which the pump is caused to operate in such a way as to return the urea solution remaining in the addition valve and the urea solution channel thoroughly to the tank.
    Type: Grant
    Filed: February 15, 2017
    Date of Patent: April 16, 2019
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Yoshihisa Tsukamoto, Hirotaka Saitoh, Yuriko Hagimoto, Junichi Matsuo, Yasumasa Notake
  • Patent number: 10180095
    Abstract: A NOx catalyst is provided that can realize a favorable NOx reduction in a broad temperature region and that can lighten the overhead involved in production.
    Type: Grant
    Filed: February 23, 2015
    Date of Patent: January 15, 2019
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Hiroshi Otsuki, Hiromasa Nishioka, Yoshihisa Tsukamoto, Yasumasa Notake
  • Patent number: 10138778
    Abstract: An exhaust purification system including a particulate filter, a selective reduction catalyst provided at a downstream side from the filter, an ammonia ingredient feed device which feeds an ammonia ingredient to the selective reduction catalyst, a control device which controls the amount of the ammonia ingredient which is adsorbed at the selective reduction catalyst to become a target adsorption amount, and a filter regeneration system which performs filter regeneration processing to remove PM which has built up on the particulate filter when an execution start condition stands. When removal of PM is demanded, so long as the execution start condition of the filter regeneration processing by the filter regeneration system does not stand, the target adsorption amount is decreased a plurality of times in stages, and the execution start condition of the filter regeneration processing is changed to a different condition at each stage of the target adsorption amount.
    Type: Grant
    Filed: May 22, 2015
    Date of Patent: November 27, 2018
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Hiromasa Nishioka, Kazuhiro Ito, Daichi Imai, Yoshihisa Tsukamoto, Hiroshi Otsuki, Yasumasa Notake
  • Patent number: 10071369
    Abstract: A gel which contains a component of a catalyst is prepared. The gel and another gel are arranged in layers at a position which faces open ends of exhaust flow passages of a wall flow-type particulate filter. Next, a pusher is used to push and pack the gel and other gel through the open ends to the insides of the exhaust flow passages. Next, the particulate filter is made to dry to thereby make the partition walls carry the catalyst on their surfaces or in their micropores.
    Type: Grant
    Filed: May 11, 2015
    Date of Patent: September 11, 2018
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Hiroshi Otsuki, Hiromasa Nishioka, Kazuhiro Ito, Daichi Imai, Yoshihisa Tsukamoto, Yasumasa Notake
  • Patent number: 9988960
    Abstract: An estimated trapped amount (PM) that is an estimated value of an amount of particulate matter that is trapped in a particulate filter arranged in an engine exhaust passage is calculated based on an engine operating state, and PM removal control is performed when the estimated trapped amount exceeds an upper limit amount. Reference temperature increase control is performed to remove the particulate matter from the particulate filter, and an actual temperature that is the temperature of the particulate filter while the reference temperature increase control is being performed is detected. A reference temperature that is the temperature of the particulate filter when it is assumed that the reference temperature increase control has been performed when the amount of particulate matter trapped in the particulate filter is a reference initial trapped amount is stored in advance. The estimated trapped amount is corrected based on the actual temperature and the reference temperature.
    Type: Grant
    Filed: May 20, 2015
    Date of Patent: June 5, 2018
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Yoshihisa Tsukamoto, Kazuhiro Itoh, Hiromasa Nishioka, Daichi Imai, Hiroshi Ohtsuki, Yasumasa Notake
  • Patent number: 9889406
    Abstract: An apparatus may have a selective catalytic reduction NOx catalyst including a high-temperature catalyst layer having high capability of reducing NOx at high temperatures and a low-temperature catalyst layer having higher capability of reducing NOx at low temperatures than that of the high-temperature catalyst layer. The low-temperature catalyst layer may be arranged closer to a catalyst substrate than the high-temperature catalyst layer. A supply valve may add an addition quantity of reducing agent for reducing NOx to exhaust gas flowing into the selective catalytic reduction NOx catalyst. A controller may comprise at least one processor configured to control addition of the reducing agent by the supply valve such that the reducing agent concentration in a reducing agent atmosphere formed in the exhaust gas flowing into the selective catalytic reduction NOx catalyst is higher when the temperature of the selective catalytic reduction NOx catalyst is in a specific low temperature range.
    Type: Grant
    Filed: April 14, 2016
    Date of Patent: February 13, 2018
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Kazuhiro Itoh, Hiromasa Nishioka, Yoshihisa Tsukamoto, Hiroshi Ohtsuki, Yasumasa Notake
  • Patent number: 9884293
    Abstract: An object is to provide technology that enables an NOx catalyst to exercise its NOx reduction capability satisfactorily at any flow speed of the exhaust gas flowing into the NOx catalyst. An exhaust gas purification apparatus for an internal combustion engine includes a selective catalytic reduction NOx catalyst including at least a first catalyst layer having capability of reducing NOx and a second catalyst layer having oxidation capability and arranged closer to a catalyst substrate than the first catalyst layer. The apparatus has a supply valve for adding a specific addition quantity of reducing agent for reducing NOx to inflowing exhaust gas flowing into the selective catalytic reduction NOx catalyst.
    Type: Grant
    Filed: April 14, 2016
    Date of Patent: February 6, 2018
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Kazuhiro Itoh, Hiromasa Nishioka, Yoshihisa Tsukamoto, Hiroshi Ohtsuki, Yasumasa Notake
  • Patent number: 9879585
    Abstract: Micropore zones ZMI are defined at upstream sides of partition walls 72 of a particulate filter and macropore zones ZMA are defined at downstream sides of partition walls. The pore size of the partition walls at the micropore zones is set so that the particulate matter and the ash can be trapped by the partition walls at the micropore zones, while the pore size of the partition walls at the macropore zones is set so that the ash can pass through the partition walls at the macropore zones. When a quantity of trapped particulate matter is smaller than a limit quantity, control for increasing gas which temporarily increases the flow rate of the gas which flows into the particulate filter in order to remove the ash from the particulate filter, is performed.
    Type: Grant
    Filed: August 26, 2014
    Date of Patent: January 30, 2018
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Yoshihisa Tsukamoto, Kazuhiro Itoh, Hiromasa Nishioka, Daichi Imai, Hiroshi Otsuki, Yasumasa Notake
  • Patent number: 9840954
    Abstract: An exhaust purification device for an internal combustion engine is provided with an NOx adsorbent for adsorbing NOx in exhaust gas and an NOx purifying catalyst for purifying NOx in exhaust gas, which are arranged in an engine exhaust passage. An electric heater is provided for raising the temperature of the NOx adsorbent. When a signal requesting startup of an internal combustion engine is issued, the device starts to supply electric power to the electric heater before the internal combustion engine completely warms up, and supplies the electric heater with a quantity of electric power making the temperature of the NOx adsorbent equal to or higher than the moisture desorption temperature but lower than the NOx desorption temperature.
    Type: Grant
    Filed: August 26, 2014
    Date of Patent: December 12, 2017
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hiromasa Nishioka, Kazuhiro Ito, Yoshihisa Tsukamoto, Hiroshi Otsuki, Yasumasa Notake, Daichi Imai, Ryota Koutake