Patents by Inventor Yasunori NOZAKI

Yasunori NOZAKI has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11712723
    Abstract: A centrifugally cast composite roll for hot rolling comprising an outer layer made of an Fe-based alloy having a chemical composition comprising by mass 2.6-3.6% of C, 0.1-3% of Si, 0.3-2% of Mn, 2.3-5.5% of Ni, 0.5-3.2% of Cr, 0.3-1.6% of Mo, 1.8-3.4% of V, and 0.7-2.4% of Nb, 1.4?V/Nb?2.7, a V equivalent (Veq=V+0.55Nb) being 2.60-4% by mass, and the balance being Fe and impurities, and an inner layer made of an iron-based alloy and integrally fused to the outer layer.
    Type: Grant
    Filed: October 16, 2020
    Date of Patent: August 1, 2023
    Assignee: PROTERIAL, LTD.
    Inventors: Yasunori Nozaki, Nozomu Oda, Toshiyuki Hattori
  • Publication number: 20220339685
    Abstract: A centrifugally cast composite roll for hot rolling comprising an outer layer made of an Fe-based alloy having a chemical composition comprising by mass 2.6-3.6% of C, 0.1-3% of Si, 0.3-2% of Mn, 2.3-5.5% of Ni, 0.5-3.2% of Cr, 0.3-1.6% of Mo, 1.8-3.4% of V, and 0.7-2.4% of Nb, 1.4 ?V/Nb ?2.7, a V equivalent (Veq=V+0.55 Nb) being 2.60-4% by mass, and the balance being Fe and impurities, and an inner layer made of an iron-based alloy and integrally fused to the outer layer.
    Type: Application
    Filed: October 16, 2020
    Publication date: October 27, 2022
    Applicant: HITACHI METALS, LTD.
    Inventors: Yasunori NOZAKI, Nozomu ODA, Toshiyuki HATTORI
  • Patent number: 11389847
    Abstract: A centrifugally cast composite roll for rolling comprising an outer layer and an inner layer, which are integrally fused to each other, the outer layer being made of an Fe-based alloy comprising by mass 1.70-2.70% of C, 0.3-3% of Si, 0.1-3% of Mn, 1.1-3.0% of Ni, 4.0-10% of Cr, 2.0-7.5% of Mo, 3-6.0% of V, 0.1-2% of W, 0.2-2% of Nb, 0.01-0.2% of B, and 0.01-0.1% of N, the balance being Fe and inevitable impurities, and the inner layer being made of ductile cast iron.
    Type: Grant
    Filed: August 7, 2019
    Date of Patent: July 19, 2022
    Assignee: HITACHI METALS, LTD.
    Inventors: Yasunori Nozaki, Nozomu Oda
  • Patent number: 11224907
    Abstract: A composite roll for rolling having a structure comprising centrifugally cast outer and intermediate layers of an Fe-based alloy integrally fused to an inner layer of ductile cast iron; the outer layer having a composition comprising by mass 1-3% of C, 0.3-3% of Si, 0.1-3% of Mn, 0.5-5% of Ni, 1-7% of Cr, 2.2-8% of Mo, 4-7% of V, 0.005-0.15% of N, and 0.05-0.2% of B, the balance being Fe and inevitable impurities; the intermediate layer containing 0.025-0.15% by mass of B; the B content in the intermediate layer being 40-80% of that in the outer layer; and the total amount of Cr, Mo, V, Nb and W in the intermediate layer being 40-90% of that in the outer layer.
    Type: Grant
    Filed: February 8, 2018
    Date of Patent: January 18, 2022
    Assignee: HITACHI METALS, LTD.
    Inventors: Yasunori Nozaki, Nozomu Oda, Toshiyuki Hattori
  • Patent number: 11192156
    Abstract: A composite roll for rolling comprising an outer layer and an inner layer integrally fused to each other; the outer layer being made of an Fe-based alloy comprising by mass 1-3% of C, 0.3-3% of Si, 0.1-3% of Mn, 0.1-5% of Ni, 1-7% of Cr, 1-8% of Mo, 4-7% of V, 0.005-0.15% of N, and 0.05-0.2% of B; the inner layer being made of graphite cast iron comprising by mass 2.4-3.6% of C, 1.5-3.5% of Si, 0.1-2% of Mn, 0.1-2% of Ni, less than 0.7% of Cr, less than 0.7% of Mo, 0.05-1% of V, and 0.01-0.1% of Mg; the inner layer comprising a core portion fused to the outer layer, and shaft portions integrally extending from both ends of the core portion; at least one of the shaft portions containing 200/cm2 or more of hard MC carbides having circle-equivalent diameters of 5 ?m or more.
    Type: Grant
    Filed: February 8, 2018
    Date of Patent: December 7, 2021
    Assignee: HITACHI METALS, LTD.
    Inventors: Yasunori Nozaki, Nozomu Oda, Toshiyuki Hattori
  • Publication number: 20210237134
    Abstract: A composite roll for rolling comprising an outer layer and an inner layer integrally fused to each other; the outer layer being made of an Fe-based alloy comprising by mass 1-3% of C, 0.3-3% of Si, 0.1-3% of Mn, 0.1-5% of Ni, 1-7% of Cr, 1-8% of Mo, 4-7% of V, 0.005-0.15% of N, and 0.05-0.2% of B; the inner layer being made of graphite cast iron comprising by mass 2.4-3.6% of C, 1.5-3.5% of Si, 0.1-2% of Mn, 0.1-2% of Ni, less than 0.7% of Cr, less than 0.7% of Mo, 0.05-1% of V, and 0.01-0.1% of Mg; the inner layer comprising a core portion fused to the outer layer, and shaft portions integrally extending from both ends of the core portion; at least one of the shaft portions containing 200/cm2 or more of hard MC carbides having circle-equivalent diameters of 5 ?m or more.
    Type: Application
    Filed: February 8, 2018
    Publication date: August 5, 2021
    Applicant: HITACHI METALS, LTD.
    Inventors: Yasunori NOZAKI, Nozomu ODA, Toshiyuki HATTORI
  • Patent number: 11052440
    Abstract: An outer layer of a rolling roll having a chemical composition comprising by mass 1.3-2.8% of C, 0.3-1.8% of Si, 0.3-2.5% of Mn, 0-6.5% of Ni, 1-10% of Cr, 0.9-6% of Mo, 0-8% of W, 0.5-6% of V, 0-3% of Nb, and 0% or more and less than 0.01% of B, the balance being Fe and inevitable impurities, and meeting the formulae (1): 1000?1177?52C+14Si?11Mn+6.8Cr+1W+0.65Mo+12V+15Nb?1115, and (2): 5?Cr+Mo+0.5W+V+1.2Nb?15, wherein C, Si, Mn, Cr, W, Mo, V and Nb represent % by mass of these elements, and a structure containing eutectic carbide without graphite.
    Type: Grant
    Filed: March 28, 2017
    Date of Patent: July 6, 2021
    Assignee: HITACHI METALS, LTD.
    Inventors: Yasunori Nozaki, Nozomu Oda, Shiho Fukumoto
  • Publication number: 20210154712
    Abstract: A centrifugally cast composite roll for rolling comprising an outer layer and an inner layer, which are integrally fused to each other, the outer layer being made of an Fe-based alloy comprising by mass 1.70-2.70% of C, 0.3-3% of Si, 0.1-3% of Mn, 1.1-3.0% of Ni, 4.0-10% of Cr, 2.0-7.5% of Mo, 3-6.0% of V, 0.1-2% of W, 0.2-2% of Nb, 0.01-0.2% of B, and 0.01-0.1% of N, the balance being Fe and inevitable impurities, and the inner layer being made of ductile cast iron.
    Type: Application
    Filed: August 7, 2019
    Publication date: May 27, 2021
    Applicant: HITACHI METALS, LTD.
    Inventors: Yasunori NOZAKI, Nozomu ODA
  • Publication number: 20200298294
    Abstract: An outer layer of a rolling roll having a chemical composition comprising by mass 1.3-2.8% of C, 0.3-1.8% of Si, 0.3-2.5% of Mn, 0-6.5% of Ni, 1-10% of Cr, 0.9-6% of Mo, 0-8% of W, 0.5-6% of V, 0-3% of Nb, and 0% or more and less than 0.01% of B, the balance being Fe and inevitable impurities, and meeting the formulae (1): 1000?1177?52C+14Si?11Mn+6.8Cr+1W+0.65Mo+12V+15Nb?1115, and (2): 5?Cr+Mo+0.5W+V+1.2Nb?15, wherein C, Si, Mn, Cr, W, Mo, V and Nb represent % by mass of these elements, and a structure containing eutectic carbide without graphite.
    Type: Application
    Filed: March 28, 2017
    Publication date: September 24, 2020
    Applicant: Hitachi Metals, Ltd.
    Inventors: Yasunori NOZAKI, Nozomu ODA, Shiho FUKUMOTO
  • Publication number: 20190366402
    Abstract: A composite roll for rolling having a structure comprising centrifugally cast outer and intermediate layers of an Fe-based alloy integrally fused to an inner layer of ductile cast iron; the outer layer having a composition comprising by mass 1-3% of C, 0.3-3% of Si, 0.1-3% of Mn, 0.5-5% of Ni, 1-7% of Cr, 2.2-8% of Mo, 4-7% of V, 0.005-0.15% of N, and 0.05-0.2% of B, the balance being Fe and inevitable impurities; the intermediate layer containing 0.025-0.15% by mass of B; the B content in the intermediate layer being 40-80% of that in the outer layer; and the total amount of Cr, Mo, V, Nb and W in the intermediate layer being 40-90% of that in the outer layer.
    Type: Application
    Filed: February 8, 2018
    Publication date: December 5, 2019
    Applicant: HITACHI METALS, LTD.
    Inventors: Yasunori NOZAKI, Nozomu ODA, Toshiyuki HATTORI
  • Patent number: 9815098
    Abstract: A centrifugally cast, hot-rolling composite roll comprising an outer layer formed by a centrifugal casting method, and an inner layer made of ductile cast iron and integrally fused to the outer layer; the outer layer having a chemical composition comprising by mass 1.6-3% of C, 0.3-2.5% of Si, 0.3-2.5% of Mn, 0.1-5% of Ni, 2.8-7% of Cr, 1.8-6% of Mo, 3.3-6.5% of V, and 0.02-0.12% of B (or 0.01-0.12% of B, and 0.05-02% of S), the balance being Fe and inevitable impurities, and meeting the relation expressed by Cr/(Mo+0.5W)??2/3[C?0.2(V+1.19Nb)]+11/6, wherein W=0, and Nb=0, when W and Nb are not contained, and containing by area 1-15% of MC carbide, 0.5-20% of carboboride, and 1-25% of Cr-based carbide.
    Type: Grant
    Filed: September 17, 2014
    Date of Patent: November 14, 2017
    Assignee: HITACHI METALS, LTD.
    Inventors: Toshiyuki Hattori, Nozomu Oda, Yasunori Nozaki
  • Patent number: 9757779
    Abstract: A centrifugally cast composite roll for hot rolling comprising an outer layer having a composition comprising by mass 0.8-3.5% of C, 0.1-2.5% of Si, 0.1-2.5% of Mn, 1.2-15% of Cr, 1-5% of Ni, and 1-10% of Mo+0.5×W, the balance being substantially Fe and inevitable impurities, and an inner layer made of an iron-based alloy and integrally fused to the outer layer; the outer layer having Shore hardness of 67-82 at the initial diameter of the composite roll; and the maximum Shore hardness of the outer layer in a range 30 mm or more deep from the initial diameter being higher by 1 or more than the Shore hardness of the outer layer at the initial diameter.
    Type: Grant
    Filed: September 3, 2012
    Date of Patent: September 12, 2017
    Assignee: HITACHI METALS, LTD.
    Inventors: Nozomu Oda, Yasunori Nozaki, Ryouta Honda, Takumi Ohata
  • Patent number: 9724740
    Abstract: A centrifugally cast composite roll comprising an outer layer formed by a centrifugal casting method, and an inner layer made of ductile cast iron and integrally fused to the outer layer, the outer layer being made of an Fe-based alloy comprising by mass 1.3-3.7% of C, 0.3-3% of Si, 0.1-3% of Mn, 1-7% of Cr, 1-8% of Mo, at least one of 2.5-7% of V, 0.1-3% of Nb and 0.1-5% of W (V is indispensable), and 0.01-0.2% of B and/or 0.05-0.3% of S, the balance being substantially Fe and inevitable impurities, the outer layer having a structure containing no graphite; the inner layer comprising a core portion fused to the outer layer, and a drive-side shaft portion and a free-side shaft portion integrally extending from both ends of the core portion; the total amount of Cr, Mo, V, Nb and W being 0.35-2% by mass in an end portion of the drive-side shaft portion and 0.15-1.8% by mass in an end portion of the free-side shaft portion, the former being larger than the latter by 0.2% or more by mass.
    Type: Grant
    Filed: August 28, 2014
    Date of Patent: August 8, 2017
    Assignee: HITACHI METALS, LTD.
    Inventors: Nozomu Oda, Takayuki Segawa, Yasunori Nozaki, Toshiyuki Hattori
  • Patent number: 9718106
    Abstract: A centrifugally cast, hot-rolling composite roll comprising an outer layer formed by a centrifugal casting method, and an inner layer made of ductile cast iron and integrally fused to the outer layer; the outer layer having a chemical composition comprising by mass 1-3% of C, 0.4-3% of Si, 0.3-3% of Mn, 1-5% of Ni, 2-7% of Cr, 3-8% of Mo, 3-7% of V, and 0.01-0.12% of B, the balance being Fe and inevitable impurities, and meeting the relation expressed by Cr/(Mo+0.5W)<?2/3[C?0.2(V+1.19Nb)]+11/6, wherein W=0, and Nb=0, when W and Nb are not contained; and containing by area 1-15% of MC carbide, 0.5-20% of carboboride, and 0.5-20% of Mo-based carbide.
    Type: Grant
    Filed: September 17, 2014
    Date of Patent: August 1, 2017
    Assignee: HITACHI METALS, LTD.
    Inventors: Toshiyuki Hattori, Nozomu Oda, Yasunori Nozaki
  • Publication number: 20160207084
    Abstract: A centrifugally cast, hot-rolling composite roll comprising an outer layer formed by a centrifugal casting method, and an inner layer made of ductile cast iron and integrally fused to the outer layer; the outer layer having a chemical composition comprising by mass 1.6-3% of C, 0.3-2.5% of Si, 0.3-2.5% of Mn, 0.1-5% of Ni, 2.8-7% of Cr, 1.8-6% of Mo, 3.3-6.5% of V, and 0.02-0.12% of B (or 0.01-0.12% of B, and 0.05-02% of S), the balance being Fe and inevitable impurities, and meeting the relation expressed by Cr/(Mo+0.5W)??2/3[C?0.2(V+1.19Nb)]+11/6, wherein W=0, and Nb=0, when W and Nb are not contained, and containing by area 1-15% of MC carbide, 0.5-20% of carboboride, and 1-25% of Cr-based carbide.
    Type: Application
    Filed: September 17, 2014
    Publication date: July 21, 2016
    Applicant: HITACHI METALS, LTD.
    Inventors: Toshiyuki HATTORI, Nozomu ODA, Yasunori NOZAKI
  • Publication number: 20160193637
    Abstract: A centrifugally cast composite roll comprising an outer layer formed by a centrifugal casting method, and an inner layer made of ductile cast iron and integrally fused to the outer layer, the outer layer being made of an Fe-based alloy comprising by mass 1.3-3.7% of C, 0.3-3% of Si, 0.1-3% of Mn, 1-7% of Cr, 1-8% of Mo, at least one of 2.5-7% of V, 0.1-3% of Nb and 0.1-5% of W (V is indispensable), and 0.01-0.2% of B and/or 0.05-0.3% of S, the balance being substantially Fe and inevitable impurities, the outer layer having a structure containing no graphite; the inner layer comprising a core portion fused to the outer layer, and a drive-side shaft portion and a free-side shaft portion integrally extending from both ends of the core portion; the total amount of Cr, Mo, V, Nb and W being 0.35-2% by mass in an end portion of the drive-side shaft portion and 0.15-1.8% by mass in an end portion of the free-side shaft portion, the former being larger than the latter by 0.2% or more by mass.
    Type: Application
    Filed: August 28, 2014
    Publication date: July 7, 2016
    Applicant: HITACHI METALS, LTD.
    Inventors: Nozomu ODA, Takayuki SEGAWA, Yasunori NOZAKI, Toshiyuki HATTORI
  • Publication number: 20160193638
    Abstract: A centrifugally cast, hot-rolling composite roll comprising an outer layer formed by a centrifugal casting method, and an inner layer made of ductile cast iron and integrally fused to the outer layer; the outer layer having a chemical composition comprising by mass 1-3% of C, 0.4-3% of Si, 0.3-3% of Mn, 1-5% of Ni, 2-7% of Cr, 3-8% of Mo, 3-7% of V, and 0.01-0.12% of B, the balance being Fe and inevitable impurities, and meeting the relation expressed by Cr/(Mo+0.5W)<?2/3?C?0.2(V+1.19Nb)?+11/6, wherein W=0, and Nb=0, when W and Nb are not contained; and containing by area 1-15% of MC carbide, 0.5-20% of carboboride, and 0.5-20% of Mo-based carbide.
    Type: Application
    Filed: September 17, 2014
    Publication date: July 7, 2016
    Applicant: HITACHI METALS, LTD.
    Inventors: Toshiyuki HATTORI, Nozomu ODA, Yasunori NOZAKI
  • Patent number: 9358758
    Abstract: A centrifugally cast hot-rolling composite roll comprising (a) an outer layer made of cast iron having a chemical composition comprising by mass 2.5-3.5% of C, 1.3-2.4% of Si, 0.2-1.5% of Mn, 3.5-5.0% of Ni, 0.8-1.5% of Cr, 2.5-5.0% of Mo, 1.8-4.0% of V, and 0.2-1.5% of Nb, the balance being Fe and inevitable impurities, a mass ratio of Nb/V being 0.1-0.7, and a mass ratio of Mo/V being 0.7-2.5, and meeting the condition of 2.5?V+1.2Nb?5.5, and having a structure comprising 0.3-10% by area of a graphite phase; (b) a shaft portion made of ductile cast iron in which the area ratio of ferrite is 35% or less; and (c) an intermediate cast iron layer.
    Type: Grant
    Filed: May 2, 2014
    Date of Patent: June 7, 2016
    Assignee: HITACHI METALS, LTD.
    Inventors: Nozomu Oda, Takayuki Segawa, Yasunori Nozaki
  • Patent number: 9221232
    Abstract: A centrifugally cast composite roll comprising an outer layer made of cast iron having a chemical composition comprising, by mass, 2.7-3.5% of C, 1.5-2.5% of Si, 0.4-1.0% of Mn, 3.7-5.1% of Ni, 0.8-2.2% of Cr, 1.5-4.5% of Mo, 2.0-4.5% of V, and 0.5-2.0% of Nb, the balance being Fe and inevitable impurities, a mass ratio of Nb/V being 0.18-0.65, and a mass ratio of Mo/V being 0.7-2.5, and a structure comprising, by area, 15-45% of a cementite phase and 1-10% of a graphite phase, and an inner layer made of cast iron having excellent mechanical strength and metallurgically bonded to the outer layer; a usable region of the outer layer as deep as 10 mm or more from the surface containing substantially no speck-like-segregated dendrites of bainite and/or martensite having diameters of 1.5 mm or more.
    Type: Grant
    Filed: November 21, 2012
    Date of Patent: December 29, 2015
    Assignee: HITACHI METALS, LTD.
    Inventors: Nozomu Oda, Takayuki Segawa, Yasunori Nozaki
  • Publication number: 20150336353
    Abstract: A centrifugally cast hot-rolling composite roll comprising (a) an outer layer made of cast iron having a chemical composition comprising by mass 2.5-3.5% of C, 1.3-2.4% of Si, 0.2-1.5% of Mn, 3.5-5.0% of Ni, 0.8-1.5% of Cr, 2.5-5.0% of Mo, 1.8-4.0% of V, and 0.2-1.5% of Nb, the balance being Fe and inevitable impurities, a mass ratio of Nb/V being 0.1-0.7, and a mass ratio of Mo/V being 0.7-2.5, and meeting the condition of 2.5?V+1.2Nb?5.5, and having a structure comprising 0.3-10% by area of a graphite phase; (b) a shaft portion made of ductile cast iron in which the area ratio of ferrite is 35% or less; and (c) an intermediate cast iron layer.
    Type: Application
    Filed: May 2, 2014
    Publication date: November 26, 2015
    Applicant: HITACHI METALS, LTD.
    Inventors: Nozomu ODA, Takayuki SEGAWA, Yasunori NOZAKI