Patents by Inventor Yasuo Ezaki
Yasuo Ezaki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 7678324Abstract: A method for manufacturing a hollow plastic product. The method includes the steps of forming a reinforce member in a desired shape having a defined welding surface formed with a first hole by injection molding; forming a hollow main body by blow molding using said reinforce member as an insert, thereby having said reinforce member integrally formed with said hollow main body and having a portion of said hollow main body extended into said first hole in the shape of a mesa when blow-molded; thermally welding a top end surface of a connector pipe to said welding surface and also to a top surface of said mesa shaped portion; and forming a second hole in said top surface of said mesa shaped portion to be aligned with said second hole, thereby forming a fluidic communication passage between an interior of said hollow main body and an interior of said connector pipe.Type: GrantFiled: October 29, 2007Date of Patent: March 16, 2010Assignee: Excell CorporationInventors: Tatsuya Nakagawa, Yasuo Ezaki
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Publication number: 20090008822Abstract: A method for manufacturing a hollow plastic product. The method includes the steps of forming a reinforce member in a desired shape having a defined welding surface formed with a first hole by injection molding; forming a hollow main body by blow molding using said reinforce member as an insert, thereby having said reinforce member integrally formed with said hollow main body and having a portion of said hollow main body extended into said first hole in the shape of a mesa when blow-molded; thermally welding a top end surface of a connector pipe to said welding surface and also to a top surface of said mesa shaped portion; and forming a second hole in said top surface of said mesa shaped portion to be aligned with said second hole, thereby forming a fluidic communication passage between an interior of said hollow main body and an interior of said connector pipe.Type: ApplicationFiled: October 29, 2007Publication date: January 8, 2009Inventors: Tatsuya Nakagawa, Yasuo Ezaki
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Patent number: 7316427Abstract: A hollow plastic product including a hollow main body, a reinforce member and a connector pipe is provided. Such a hollow plastic product is, for example, used advantageously as a component of an air-intake system or fuel supply system of an automobile. In one example, the hollow main body is a duct, hose or tube extending over a length, and the reinforce member is ring-shaped so that it extends around a circumference of an outer surface of the hollow main body. The reinforce member is manufactured by injection molding and is used as an insert when blow-molding the hollow main body, so that the reinforce member is integrally formed with the main body. The reinforce member has a defined welding surface formed with a first hole, to which one end surface of a connector pipe is thermally welded. Then the hollow main body is formed with a second hole in alignment with the first hole, thereby defining a fluidic communication between the hollow main body and the connector pipe.Type: GrantFiled: September 13, 2004Date of Patent: January 8, 2008Assignee: Excell CorporationInventors: Tatsuya Nakagawa, Yasuo Ezaki
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Publication number: 20050082825Abstract: A hollow plastic product including a hollow main body, a reinforce member and a connector pipe is provided. Such a hollow plastic product is, for example, used advantageously as a component of an air-intake system or fuel supply system of an automobile. In one example, the hollow main body is a duct, hose or tube extending over a length, and the reinforce member is ring-shaped so that it extends around a circumference of an outer surface of the hollow main body. The reinforce member is manufactured by injection molding and is used as an insert when blow-molding the hollow main body, so that the reinforce member is integrally formed with the main body. The reinforce member has a defined welding surface formed with a first hole, to which one end surface of a connector pipe is thermally welded. Then the hollow main body is formed with a second hole in alignment with the first hole, thereby defining a fluidic communication between the hollow main body and the connector pipe.Type: ApplicationFiled: September 13, 2004Publication date: April 21, 2005Applicant: Excell CorporationInventors: Tatsuya Nakagawa, Yasuo Ezaki
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Patent number: 6537484Abstract: A multi-layered plastic pipe particularly suitable for use as an intake manifold of an internal combustion engine is provided. The present pipe includes a hollow plastic core, at least one spacer member provided on the hollow plastic core and an outer layer integrally provided on the outer peripheral surface of the hollow plastic core excepting the spacer member. The spacer member is preferably formed from a plastic material, and the outer layer is also formed from a plastic material. There is also provided a method for manufacturing a multi-layered plastic pipe using a spacer member to prevent a hollow plastic core placed in a mold cavity from being deformed when a molted plastic material is supplied into the mold cavity under pressure.Type: GrantFiled: March 22, 2001Date of Patent: March 25, 2003Assignee: Excell CorporationInventors: Tatsuya Nakagawa, Yasuo Ezaki
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Publication number: 20020062873Abstract: A spiral bellows structure having a longitudinal axis includes at least one peak portion extending spirally around and along the longitudinal axis and at least one valley portion extending in parallel with the peak portion to thereby define a flow passage. The spiral bellows structure has a reduced flow resistance because of its tendency to suppress turbulence and eddies while allowing to keep the original characteristics, such as flexibility, of a straight bellows structure substantially unchanged.Type: ApplicationFiled: October 3, 2001Publication date: May 30, 2002Applicant: Excell CorporationInventors: Tatsuya Nakagawa, Yasuo Ezaki
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Publication number: 20010042947Abstract: A method and apparatus for manufacturing a hollow plastic product is provided. In accordance with one aspect, into a mold half having a tubular groove portion and a projecting groove portion which projects outwardly from the tubular groove section is supplied a parison into the tubular groove portion and a clump of molding material into the projecting groove portion, and when blow molding is carried out by introducing a pressurized gas into the parison, the clump becomes integrated with the parison thereby providing a plastic product of unitary structure. In accordance with another aspect of the present invention, a parison extrusion nozzle is provided with at least two passages each of which is connected, preferably through a valve, to a corresponding dispensing unit for dispensing a desired molding material. A control unit is provided as connected to each of the dispensing units to control the supply of molding material so that there is obtained a parison having regions of different molding materials.Type: ApplicationFiled: August 26, 1996Publication date: November 22, 2001Inventors: TATSUYA NAKAGAWA, YASUO EZAKI
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Patent number: 6319454Abstract: A method and apparatus for manufacturing a hollow plastic product is provided. In accordance with one aspect, into a mold half having a tubular groove portion and a projecting groove portion which projects outwardly from the tubular groove section is supplied a parison into the tubular groove portion and a clump of molding material into the projecting groove portion, and when blow molding is carried out by introducing a pressurized gas into the parison, the clump becomes integrated with the parison thereby providing a plastic product of unitary structure. In accordance with another aspect of the present invention, a parison extrusion nozzle is provided with at least two passages each of which is connected, preferably through a valve, to a corresponding dispensing unit for dispensing a desired molding material. A control unit is provided as connected to each of the dispensing units to control the supply of molding material so that there is obtained a parison having regions of different molding materials.Type: GrantFiled: August 26, 1996Date of Patent: November 20, 2001Assignee: Excell CorporationInventors: Tatsuya Nakagawa, Yasuo Ezaki
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Publication number: 20010013675Abstract: A multi-layered plastic pipe particularly suitable for use as an intake manifold of an internal combustion engine is provided. The present pipe includes a hollow plastic core, at least one spacer member provided on the hollow plastic core and an outer layer integrally provided on the outer peripheral surface of the hollow plastic core excepting the spacer member. The spacer member is preferably formed from a plastic material, and the outer layer is also formed from a plastic material. There is also provided a method for manufacturing a multi-layered plastic pipe using a spacer member to prevent a hollow plastic core placed in a mold cavity from being deformed when a molted plastic material is supplied into the mold cavity under pressure.Type: ApplicationFiled: March 22, 2001Publication date: August 16, 2001Inventors: Tatsuya Nakagawa, Yasuo Ezaki
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Patent number: 6251332Abstract: A method for manufacturing a multilayered plastic pipe particularly suitable for use as an intake manifold of an internal combustion engine is provided. The method includes the steps of forming a hollow plastic core, providing at least one spacer member on the hollow plastic core, supplying a molten plastic material into a mold cavity and applying a compression force to the material inside the cavity to form an outer layer integrally on the outer peripheral surface of the hollow plastic core. The spacer member prevents the hollow plastic core in the mold cavity from being deformed when a molten plastic material is supplied into the mold cavity under pressure.Type: GrantFiled: March 14, 1997Date of Patent: June 26, 2001Assignee: Excell CorporationInventors: Tatsuya Nakagawa, Yasuo Ezaki
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Patent number: 6119731Abstract: A method and apparatus for manufacturing a hollow plastic product is provided. In accordance with one aspect, into a mold half having a tubular groove portion and a projecting groove portion which projects outwardly from the tubular groove section is supplied a parison into the tubular groove portion and a clump of molding material into the projecting groove portion, and when blow molding is carried out by introducing a pressurized gas into the parison, the clump becomes integrated with the parison thereby providing a plastic product of unitary structure. In accordance with another aspect of the present invention, a parison extrusion nozzle is provided with at least two passages each of which is connected, preferably through a valve, to a corresponding dispensing unit for dispensing a desired molding material. A control unit is provided as connected to each of the dispensing units to control the supply of molding material so that there is obtained a parison having regions of different molding materials.Type: GrantFiled: September 2, 1998Date of Patent: September 19, 2000Assignee: Excell CorporationInventors: Tatsuya Nakagawa, Yasuo Ezaki
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Patent number: 5851456Abstract: A method and apparatus for manufacturing a multi-layer plastic product comprised of a hollow plastic core and an outer plastic layer formed on the core are provided. A mold has a plurality of segments and is provided with a plurality of supply ports arranged in a desired pattern. The mold is assembled with the hollow plastic core located in a mold cavity, and, then, a molten plastic material is supplied into the mold cavity through the plurality of supply ports. Then, the mold is set in its clamped condition to carry out shaping of the molten plastic material into the outer layer having a desired shape. Since the molten plastic material is supplied through a plurality of supply ports, the pressure inside the mold cavity during supply and shaping steps is maintained at a relatively low pressure level, preferably 200 kg/cm.sup.2, which is much lower than an ordinary pressure level used in injection molding.Type: GrantFiled: March 28, 1997Date of Patent: December 22, 1998Assignees: Fuji Jukogyo Kabushiki Kaisha, Excell CorporationInventors: Tatsuhiko Mukawa, Tatsuya Nakagawa, Yasuo Ezaki
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Patent number: 5699835Abstract: A multi-layered plastic pipe particularly suitable for use as an intake manifold of an internal combustion engine is provided. The present pipe includes a hollow plastic core, at least one spacer member provided on the hollow plastic core and an outer layer integrally provided on the outer peripheral surface of the hollow plastic core excepting the spacer member. The spacer member is preferably formed from a plastic material, and the outer layer is also formed from a plastic material. There is also provided a method for manufacturing a multi-layered plastic pipe using a spacer member to prevent a hollow plastic core placed in a mold cavity from being deformed when a molted plastic material is supplied into the mold cavity under pressure.Type: GrantFiled: November 15, 1996Date of Patent: December 23, 1997Assignee: Excell CorporationInventors: Tatsuya Nakagawa, Yasuo Ezaki
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Patent number: 5653265Abstract: A method and apparatus for manufacturing a hollow plastic product is provided. In accordance with one aspect, into a mold half having a tubular groove portion and a projecting groove portion which projects outwardly from the tubular groove section is supplied a parison into the tubular groove portion and a clump of molding material into the projecting groove portion. When blow molding is carried out by introducing a pressurized gas into the parison, the clump becomes integrated with the parison thereby providing a hollow plastic product of unitary structure. In accordance with another aspect of the present invention, a parison extrusion nozzle is provided with at least two passages each of which is connected, preferably through a valve, to a corresponding dispensing unit for dispensing a desired molding material. A control unit is provided as connected to each of the dispensing units to control the supply of molding material so that there is obtained a parison having regions of different molding materials.Type: GrantFiled: November 24, 1993Date of Patent: August 5, 1997Assignee: Excell CorporationInventors: Tatsuya Nakagawa, Yasuo Ezaki
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Patent number: 5198174Abstract: A method for producing a plastic product including an axially extending portion, such as a duct or pipe, and a radially extending portion, such as a flange or bracket. A parison is placed in a first mold cavity defined in a mold and blow molded to form the axially extending portion, and then a movable mold segment is moved to a retracted position to define a second mold cavity adjacent to a part of an outer peripheral surface of the axially extending portion thus formed. Then, a second molted plastic material is supplied into the second mold cavity and the movable mold segment is again moved to another predetermined position to pressurize the second plastic material to thereby form a radially extending portion. The resulting hollow plastic product is extremely high in structural integrity between the axially and radially extending portions.Type: GrantFiled: January 10, 1992Date of Patent: March 30, 1993Assignee: Excell CorporationInventors: Tatsuya Nakagawa, Yasuo Ezaki
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Patent number: 4907957Abstract: An apparatus for manufacturing a hollow plastic product is provided. In accordance with one aspect, into a mold half having a tubular groove portion and a projecting groove portion which projects outwardly from the tubular groove section is supplied a parison into the tubular groove portion and a clump of molding material into the projecting groove portion. When blow molding is carried out by introducing a pressurized gas into the parison, the clump becomes integrated with the parison thereby providing a hollow plastic product of unitary structure. In accordance with another aspect of the present invention, a parison extrusion nozzle is provided with at least two passages each of which is connected, preferably through a valve, to a corresponding dispensing unit for dispensing a desired molding material. A control unit is provided as connected to each of the dispensing units to control the supply of molding material so that there is obtained a parison having regions of different molding materials.Type: GrantFiled: September 15, 1988Date of Patent: March 13, 1990Assignee: Excell CorporationInventors: Tatsuya Nakagawa, Yasuo Ezaki
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Patent number: 4659531Abstract: A method and apparatus for manufacturing a hollow plastic product is provided. In accordance with one aspect, into a mold half having a tubular groove portion and a projecting groove portion which projects outwardly from the tubular groove section is supplied a parison into the tubular groove portion and a clump of molding material into the projecting groove portion. When blow molding is carried out by introducing a pressurized gas into the parison, the clump becomes integrated with the parison thereby providing a hollow plastic product of unitary structure. In accordance with another aspect of the present invention, a parison extrusion nozzle is provided with at least two passages each of which is connected, preferably through a valve, to a corresponding dispensing unit for dispensing a desired molding material. A control unit is provided as connected to each of the dispensing units to control the supply of molding material so that there is obtained a parison having regions of different molding materials.Type: GrantFiled: October 22, 1984Date of Patent: April 21, 1987Assignee: Excell CorporationInventor: Yasuo Ezaki