Patents by Inventor Yasushi Katsuta

Yasushi Katsuta has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8841056
    Abstract: A toner is provided which has toner particles and an inorganic fine powder; the toner particles being obtained by suspension polymerization using a specific polar resin. The toner is a toner in which; where, in displacement levels found in a micro-compression test in which a force is applied to a toner single particle at a loading rate of 9.8×10?6 N/sec to measure a displacement level (?m) at a point of time where the force has reached a maximum force of 4.90×10?4 N, the displacement level of the toner at a measurement temperature of 25° C. is represented by X(25) and the displacement level of the toner at a measurement temperature of 50° C. by X(50), and the number average particle diameter of the toner is represented by D (?m), the X(25), X(50) and D satisfies the relations: 0.10?X(25)/D?0.35??(1) 30?[X(50)?X(25)]/X(25)×100?150??(2).
    Type: Grant
    Filed: March 28, 2011
    Date of Patent: September 23, 2014
    Assignee: Canon Kabushiki Kaisha
    Inventors: Kazumi Yoshizaki, Shinya Yachi, Yasushi Katsuta, Kenichi Nakayama, Takeshi Kaburagi
  • Patent number: 8828639
    Abstract: The invention provides a toner that is capable of low-temperature fixing even in high-speed electrophotographic processes while keeping the cleaning performance when used at high temperatures and the high-temperature storage stability. This toner having toner particles, each of which contains a binder resin and a colorant is characterized in that the temperature of Tp [° C.] when the loss elastic modulus obtained by dynamic viscoelastic measurements on the toner exhibits a maximum value in the temperature range from at least 30° C. to not more than 200° C., is from at least 40° C. to not more than 55° C., and in that, with G?(Tp) [Pa] being this maximum value, G?(Tp+15) [Pa] being the loss elastic modulus at the temperature of Tp+15 [° C.], and G?(Tp+30) [Pa] being the loss elastic modulus at the temperature of Tp+30 [° C.], G?(Tp), G?(Tp+15), and G?(Tp+30) satisfy prescribed relationships.
    Type: Grant
    Filed: October 3, 2011
    Date of Patent: September 9, 2014
    Assignee: Canon Kabushiki Kaisha
    Inventors: Kenta Kamikura, Kazumi Yoshizaki, Yasushi Katsuta, Kenichi Nakayama, Shiro Kuroki
  • Publication number: 20140141366
    Abstract: In a toner including toner particles obtained by performing suspension polymerization using a monomer composition containing a polymerizable monomer and a polar resin and in a method for manufacturing the above toner, the polar resin satisfies the following conditions (1) to (4). (1) The polar resin is a styrene-based resin. (2) A main peak molecular weight Mp is 5,000 to 100,000. (3) When the acid value of a low molecular weight component is represented by A and the acid value of a high molecular weight component is represented by B, 0.80?A/B?1.20 is satisfied. (4) The acid value is 5.0 to 40.0 mgKOH/g.
    Type: Application
    Filed: July 10, 2012
    Publication date: May 22, 2014
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: Yasushi Katsuta, Shinya Yachi, Takeshi Shimura, Nobuhisa Abe, Kenta Kamikura
  • Publication number: 20140064792
    Abstract: Provided are a developing unit alleviating fogging occurrence and an electrophotographic image forming apparatus providing images over long periods. The developing unit comprises at least toner (1), developing roller (2). (1) when a displacement amount when a load is applied at Y° C. and 9.8×10?5 N/sec to 2.94×10?4 N is X2(Y), a displacement amount when the toner is left to stand for 0.1 second is X3(Y), a displacement amount when the load is reduced at 9.8×10?5 N/sec to ON is X4(Y), and percentage of (X3(Y)?X4(Y)) to X3(Y) is Z(Y), 40?Z(25)?80 and 10?Z(50)?55 are satisfied; when a gradient from the origin to the maximum load in the load-displacement curve at 25° C. is R(25), 0.49×10?3?R(25)?1.70×10?3 is satisfied; the toner has glass transition temperature TgA (40° C.-60° C.) and maximum endothermic peak temperature P1 (70° C.-110° C.), 15° C.?(P1?TgA)?70° C. is satisfied. (2) developing roller comprises a surface layer containing a urethane resin having structure (a), and one or both structures (b)-(c).
    Type: Application
    Filed: November 8, 2013
    Publication date: March 6, 2014
    Applicant: Canon Kabushiki Kaisha
    Inventors: Kunimasa Kawamura, Minoru Nakamura, Shohei Urushihara, Masaki Yamada, Yasushi Katsuta
  • Patent number: 8518623
    Abstract: A toner includes a toner particle, which contains at least a binding resin, a colorant, and two types of polar resins, i.e., a polar resin H and a polar resin L, and which is obtained with granulation in a water-based medium, wherein solubility parameters, glass transition points, and weight-average molecular weights of the binding resin, the polar resin H, and the polar resin L, as well as amounts of the added resins satisfy respective specific relationships.
    Type: Grant
    Filed: March 30, 2011
    Date of Patent: August 27, 2013
    Assignee: Canon Kabushiki Kasiha
    Inventors: Kenta Kamikura, Shinya Yachi, Kazumi Yoshizaki, Yasushi Katsuta, Takeshi Kaburagi
  • Publication number: 20130177845
    Abstract: The invention provides a toner that is capable of low-temperature fixing even in high-speed electrophotographic processes while keeping the cleaning performance when used at high temperatures and the high-temperature storage stability. This toner having toner particles, each of which contains a binder resin and a colorant is characterized in that the temperature of Tp [° C.] when the loss elastic modulus obtained by dynamic viscoelastic measurements on the toner exhibits a maximum value in the temperature range from at least 30° C. to not more than 200° C., is from at least 40° C. to not more than 55° C., and in that, with G?(Tp) [Pa] being this maximum value, G?(Tp+15) [Pa] being the loss elastic modulus at the temperature of Tp+15 [° C.], and G?(Tp+30) [Pa] being the loss elastic modulus at the temperature of Tp+30 [° C.], G?(Tp), G?(Tp+15), and G?(Tp+30) satisfy prescribed relationships.
    Type: Application
    Filed: October 3, 2011
    Publication date: July 11, 2013
    Applicant: Canon Kabushiki Kaisha
    Inventors: Kenta Kamikura, Kazumi Yoshizaki, Yasushi Katsuta, Kenichi Nakayama, Shiro Kuroki
  • Publication number: 20130171552
    Abstract: The present invention provides a toner showing an excellent fixing property even in high-speed image formation and inhibiting contamination of the inside of an apparatus and thereby being capable of stably forming high-quality images not having unevenness of gloss over a long period of time. In the toner including toner particles containing a binder resin, an ester wax, and a coloring agent, the ester wax is prescribed by, in GC/MS analysis of components volatilized by heating the wax at 200° C. for 10 minutes, a relationship in the components having carbon atoms in specific ranges.
    Type: Application
    Filed: September 6, 2011
    Publication date: July 4, 2013
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: Kazumi Yoshizaki, Yasushi Katsuta, Kenichi Nakayama, Takeshi Kaburagi, Hideki Kaneko
  • Publication number: 20120328979
    Abstract: A toner is provided which has toner particles and an inorganic fine powder; the toner particles being obtained by suspension polymerization using a specific polar resin. The toner is a toner in which; where, in displacement levels found in a micro-compression test in which a force is applied to a toner single particle at a loading rate of 9.8×10?6 N/sec to measure a displacement level (?m) at a point of time where the force has reached a maximum force of 4.90×10?4 N, the displacement level of the toner at a measurement temperature of 25° C. is represented by X(25) and the displacement level of the toner at a measurement temperature of 50° C. by X(50), and the number average particle diameter of the toner is represented by D (?m), the X(25), X(50) and D satisfies the relations: 0.10?X(25)/D?0.35??(1) 30?[X(50)?X(25)]/X(25)×100?150??(2).
    Type: Application
    Filed: March 28, 2011
    Publication date: December 27, 2012
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: Kazumi Yoshizaki, Shinya Yachi, Yasushi Katsuta, Kenichi Nakayama, Takeshi Kaburagi
  • Publication number: 20110244386
    Abstract: A toner includes a toner particle, which contains at least a binding resin, a colorant, and two types of polar resins, i.e., a polar resin H and a polar resin L, and which is obtained with granulation in a water-based medium, wherein solubility parameters, glass transition points, and weight-average molecular weights of the binding resin, the polar resin H, and the polar resin L, as well as amounts of the added resins satisfy respective specific relationships.
    Type: Application
    Filed: March 30, 2011
    Publication date: October 6, 2011
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: Kenta Kamikura, Shinya Yachi, Kazumi Yoshizaki, Yasushi Katsuta, Takeshi Kaburagi
  • Publication number: 20110103095
    Abstract: A light guide plate that uses a resin film as a material for the light guide plate, that has a reflecting or scattering pattern formed by printing, and that guides a light propagating in the film to exit and emerge from the front surface thereof. The light guide plate is thinner and highly flexible, and has high reliability and durability. A base material of the light guide plate is formed from a thermosetting polyurethane sheet with a thickness of 0.4 mm or less. When a dot pattern is formed by ink-jetting, a white UV curable ink, for which the thermosetting polyurethane exhibits a swellability such that the thermosetting polyurethane increases by 10% or more in weight as a result of being soaked in the ink for one hour at a room temperature, is used as the ink.
    Type: Application
    Filed: March 31, 2009
    Publication date: May 5, 2011
    Applicant: Nippon Mektron, Ltd.
    Inventors: Kazuyuki Ozaki, Yasushi Katsuta, Takashi Iwaki, Hayato Takada
  • Publication number: 20110008726
    Abstract: Provided is a process for producing a toner comprising steps of: dispersing a polymerizable monomer composition containing a polymerizable monomer, a polar resin, a colorant, and a wax component in a aqueous dispersion medium to granulate the polymerizable monomer composition; and polymerizing the polymerizable monomer, wherein the polymerizable monomer is a vinyl-based polymerizable monomer, the polar resin is a styrene-methacrylic acid copolymer or styrene-acrylic acid copolymer; the polymerizable monomer composition contains 0.0050 to 0.025 mass % of divinylbenzene; and the toner has a glass transition temperature (TgA) measured with a differential scanning calorimeter (DSC) of 40° C. or higher and 60° C. or lower and a peak temperature (P1) of a highest endothermic peak measured with the DSC of 70° C. or higher and 110° C. or lower, and P1 and TgA satisfy a relationship of 15° C.?(P1?TgA)?70° C.
    Type: Application
    Filed: September 22, 2010
    Publication date: January 13, 2011
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: Yasushi Katsuta, Koji Inaba, Ken-ichi Nakayama, Kenta Kamimura
  • Patent number: 7846631
    Abstract: Provided is a toner including toner particles each containing at least a binder resin, a colorant, and a wax component, and an inorganic fine powder, the toner being wherein: in a microscopic compression test on the toner, a recovery ratio Z(25) and the gradient of a load-displacement curve R(25) each satisfy a specific range; and the toner has a glass transition temperature (TgA) measured with a differential scanning calorimeter (DSC) in a specific range and a temperature (P1) of the highest endothermic peak measured with the DSC in a specific range, and the temperature (P1) of the highest endothermic peak and the glass transition temperature (TgA) satisfy a specific relationship.
    Type: Grant
    Filed: January 20, 2009
    Date of Patent: December 7, 2010
    Assignee: Canon Kabushiki Kaisha
    Inventors: Yasushi Katsuta, Koji Inaba, Ken-ichi Nakayama, Kenta Kamikura
  • Patent number: 7745088
    Abstract: Provided is anon-magnetic toner including toner particles each containing at least a binder resin, a colorant, and a wax component, and an inorganic fine powder, in which: (1) when a temperature in a temperature range of 50 to 80° C. at which a loss tangent (tan ?) shows a maximum is represented by T1, a storage elastic modulus of the toner at the temperature T1 (G?(T1)) satisfies a relationship of 5.00×107?G?(T1)?1.00×109 (dN/m2); (2) a continuous temperature range with a width of 15° C. or more in which the loss tangent (tan ?) is 0.80 to 2.00 is present in the temperature range of 50 to 80° C.; and (3) the loss tangent (tan ?) is 1.00 or more in a temperature range of 120 to 160° C.
    Type: Grant
    Filed: November 11, 2008
    Date of Patent: June 29, 2010
    Assignee: Canon Kabushiki Kaisha
    Inventors: Kazumi Yoshizaki, Koji Inaba, Yasushi Katsuta
  • Patent number: 7740999
    Abstract: To achieve improvements in developing performance, transferring performance, and fixing performance, a toner has a glass transition temperature (TgA) of 40 to 60° C. and a temperature (P1) of the highest peak of 70 to 120° C.; cyclohexane (CHX) insoluble matter in the tetrahydrofuran (THF) soluble matter of the toner has a glass transition temperature (TgB) of 80 to 120° C.; TgA and TgB satisfy a specific formula; the toner has a viscosity at 100° C. of 5,000 to 30,000 Pa·s; and the cyclohexane (CHX) insoluble matter has an acid value of 5 to 40 mgKOH/g.
    Type: Grant
    Filed: August 5, 2008
    Date of Patent: June 22, 2010
    Assignee: Canon Kabushiki Kaisha
    Inventors: Koji Inaba, Kazumi Yoshizaki, Yasushi Katsuta
  • Publication number: 20090186290
    Abstract: Provided is anon-magnetic toner including toner particles each containing at least a binder resin, a colorant, and a wax component, and an inorganic fine powder, in which: (1) when a temperature in a temperature range of 50 to 80° C. at which a loss tangent (tan ?) shows a maximum is represented by T1, a storage elastic modulus of the toner at the temperature T1 (G?(T1)) satisfies a relationship of 5.00×107?G?(T1)?1.00×109 (dN/m2); (2) a continuous temperature range with a width of 15° C. or more in which the loss tangent (tan ?) is 0.80 to 2.00 is present in the temperature range of 50 to 80° C.; and (3) the loss tangent (tan ?) is 1.00 or more in a temperature range of 120 to 160° C.
    Type: Application
    Filed: November 11, 2008
    Publication date: July 23, 2009
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: Kazumi Yoshizaki, Koji Inaba, Yasushi Katsuta
  • Patent number: 7537875
    Abstract: In a toner having toner particles which comprise toner base particles containing at least a colorant, a release agent and a polar resin, and an inorganic fine powder, the polar resin is a resin having at least a polyester unit, synthesized in the presence of an aromatic carboxylic acid titanium compound used as a catalyst, and has an acid value of from 3 mgKOH/g to 35 mgKOH/g. The toner base particles are obtained by carrying out granulation in an aqueous medium, and the toner has a weight-average particle diameter of from 4.0 ?m to 10.0 ?m.
    Type: Grant
    Filed: June 22, 2005
    Date of Patent: May 26, 2009
    Assignee: Canon Kabushiki Kaisha
    Inventors: Yushi Mikuriya, Satoshi Handa, Yuji Moriki, Yasushi Katsuta, Emi Tosaka
  • Publication number: 20090130583
    Abstract: Provided is a toner including toner particles each containing at least a binder resin, a colorant, and a wax component, and an inorganic fine powder, the toner being wherein: in a microscopic compression test on the toner, a recovery ratio Z(25) and the gradient of a load-displacement curve R(25) each satisfy a specific range; and the toner has a glass transition temperature (TgA) measured with a differential scanning calorimeter (DSC) in a specific range and a temperature (P1) of the highest endothermic peak measured with the DSC in a specific range, and the temperature (P1) of the highest endothermic peak and the glass transition temperature (TgA) satisfy a specific relationship.
    Type: Application
    Filed: January 20, 2009
    Publication date: May 21, 2009
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: Yasushi Katsuta, Koji Inaba, Ken-ichi Nakayama, Kenta Kamimura
  • Publication number: 20090117483
    Abstract: An object of the present invention is to achieve improvements in the developing performance, transferring performance, and fixing performance of toner. The object can be achieved with a toner having a glass transition temperature (TgA) of 40 to 60° C. and a temperature (P1) of the highest peak of 70 to 120° C.; cyclohexane (CHX) insoluble matter in the tetrahydrofuran (THF) soluble matter of the toner has a glass transition temperature (TgB) of 80 to 120° C.; TgA and TgB satisfy a specific formula; the toner has a viscosity at 100° C. of 5,000 to 30,000 Pa·s; and the cyclohexane (CHX) insoluble matter has an acid value of 5 to 40 mgKOH/g.
    Type: Application
    Filed: August 5, 2008
    Publication date: May 7, 2009
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: Koji Inaba, Kazumi Yoshizaki, Yasushi Katsuta
  • Patent number: 7323282
    Abstract: The toner having a significantly improved dispersibility of a colorant in toner particles is provided. The present invention provides a dry toner comprising: (i) a binder resin; (ii) a colorant; (iii) at least one of metallophthalocyanine and a metallophthalocyanine derivative having a central metal selected from the group consisting of Cr, Fe, Co, Ni, Zn, Mn, Mg, and Al; and (iv) a polymer containing 0.5 to 20% by mass of a base unit derived from a specific polymerizable monomer having an amide group.
    Type: Grant
    Filed: June 5, 2007
    Date of Patent: January 29, 2008
    Assignee: Canon Kabushiki Kaisha
    Inventors: Manabu Ohno, Motoya Fukushima, Hitoshi Itabashi, Yasushi Katsuta, Emi Tosaka, Norikazu Fujimoto
  • Publication number: 20070231729
    Abstract: The toner having a significantly improved dispersibility of a colorant in toner particles is provided. The present invention provides a dry toner comprising: (i) a binder resin; (ii) a colorant; (iii) at least one of metallophthalocyanine and a metallophthalocyanine derivative having a central metal selected from the group consisting of Cr, Fe, Co, Ni, Zn, Mn, Mg, and Al; and (iv) a polymer containing 0.5 to 20% by mass of a base unit derived from a specific polymerizable monomer having an amide group.
    Type: Application
    Filed: June 5, 2007
    Publication date: October 4, 2007
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: Manabu Ohno, Motoya Fukushima, Hitoshi Itabashi, Yasushi Katsuta, Emi Tosaka, Norikazu Fujimoto