Patents by Inventor Yasushi Kitani
Yasushi Kitani has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240033852Abstract: A laser welding method and a laser welding apparatus used for this method are proposed. In the laser welding method, when Si-containing steel sheets are passed through a continuous processing line, a tail end of a preceding steel sheet and a leading end of a succeeding steel sheet are placed in contact with each other on a line entry side, and while a filler wire is supplied to a contact part, laser is applied and a filler is melted and solidified to weld the Si-containing steel sheets together. This method includes injecting a shielding gas containing a He gas or an Ar gas and further containing at least one type selected from a CO2 gas and an N2 gas by 10 vol % or higher and 30 vol % or lower in total to a front surface and a back surface of a part being welded.Type: ApplicationFiled: November 19, 2021Publication date: February 1, 2024Applicant: JFE Steel CorporationInventors: Asato Hara, Yasushi Kitani
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Patent number: 11648626Abstract: The present invention includes a laser-welded lap joint including a weld zone formed by laser lap welding in a lapped portion including a plurality of lapped steel sheets. The weld zone includes a main weld zone that penetrates the steel sheets in the lapped portion and a final weld zone formed at one end of the main weld zone and having a crater, and the weld zone satisfies formulas (1) to (4): L?15.0;??(1) 10.0?L2?2lc;??(2) t1?2dc;??(3) wc>dc??(4).Type: GrantFiled: May 20, 2019Date of Patent: May 16, 2023Assignee: JFE Steel CorporationInventors: Asato Hara, Yasushi Kitani
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Patent number: 11638969Abstract: A laser-welded lap joint includes a weld zone formed by joining a plurality of steel sheets one over another together by laser welding. The weld zone has a J shape and includes a main weld zone having a linear weld line shape and a weld terminal end zone having an arcuate or circular weld line shape. The length L1 of the main weld zone is ? or more and ? or less of the full length L of the weld zone represented by formula (1). The radius R of the weld terminal end zone satisfies formula (2). The angle ? of the weld terminal end zone satisfies formula (3). The total size of a gap between the plurality of steel sheets in a lapped portion is 0% or more and 15% or less of the total thickness of the plurality of steel sheets.Type: GrantFiled: May 20, 2019Date of Patent: May 2, 2023Assignee: JFE Steel CorporationInventors: Asato Hara, Yasushi Kitani
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Publication number: 20230001519Abstract: A weld inspection apparatus that detects a weld defect in a welded portion of metal plates and includes a liquid application head disposed over one side surface of the metal plates and capable of moving in a welding direction of the metal plates, and an air jet head disposed over another side surface of the metal plates and capable of moving in the welding direction of the metal plates. The liquid application head includes a liquid application nozzle that projects toward the one side surface of the metal plates and applies liquid for sealing the welded portion. The air jet head includes an air jet nozzle that projects toward the another side surface of the metal plates and discharges air toward the welded portion to which the liquid has been applied.Type: ApplicationFiled: October 14, 2020Publication date: January 5, 2023Applicant: JFE STEEL CORPORATIONInventors: Asato HARA, Syoma MURAKAMI, Yasushi KITANI
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Publication number: 20220371119Abstract: A double-sided friction stir welding method, methods for producing a cold-rolled steel strip and a coated steel strip, a double-sided friction stir welding apparatus, and facilities for producing a cold-rolled steel strip and a coated steel strip. The double-sided friction stir welding method includes pressing two rotating tools, which are disposed on a first surface and a second surface of a butt portion or overlap portion of the steel strips, against the butt portion or overlap portion of steel strips and moving the rotating tools in the welding direction while rotating the rotating tools in opposite directions to each other, so that an unwelded portion of the steel strips is softened by frictional heat generated between the rotating tools and the unwelded portion of the steel strips, and the softened portion is stirred with the rotating tools to generate plastic flow so as to weld the steel strips together.Type: ApplicationFiled: September 18, 2020Publication date: November 24, 2022Applicant: JFE STEEL CORPORATIONInventors: Muneo MATSUSHITA, Shohei IWATA, Yasushi KITANI
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Publication number: 20220235442Abstract: The steel sheet has a steel microstructure containing ferrite: 6% to 90% by area, a microstructure composed of one or more of upper bainite, fresh martensite, tempered martensite, lower bainite, and retained ?: 10% to 94% by area in total, and retained ?: 3% to 20% by volume, a ratio (SUB/S2nd)×100(%) of an area ratio SUB of an upper bainite with a width in the range of 0.8 to 7 ?m, a length in the range of 2 to 15 ?m, and an aspect ratio of 2.2 or more in contact with retained ?UB with a grain width in the range of 0.17 to 0.80 ?m and an aspect ratio in the range of 4 to 25 to an area ratio S2nd of the microstructure composed of one or more of upper bainite, fresh martensite, tempered martensite, lower bainite, and retained ? ranges from 2.0% to 15%.Type: ApplicationFiled: March 26, 2020Publication date: July 28, 2022Applicant: JFE Steel CorporationInventors: Yoshihiko Ono, Yasushi Kitani, Hiroyuki Akimoto, Yoichiro Matsui
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Patent number: 11377706Abstract: This device scans a high-energy beam in a direction traversing a feed path of a grain-oriented electrical steel sheet having subjected to final annealing so as to irradiate a surface of the steel sheet being passed through with the high-energy beam to thereby perform magnetic domain refinement, the device including an irradiation mechanism for scanning the high-energy beam in a direction orthogonal to the feed direction of the steel sheet, in which the irradiation mechanism has a function of having the scanning direction of the high-energy beam oriented diagonally, relative to the orthogonal direction, toward the feed direction at an angle determined based on a sheet passing speed of the steel sheet on the feed path.Type: GrantFiled: June 15, 2020Date of Patent: July 5, 2022Assignee: JFE STEEL CORPORATIONInventors: Seiji Okabe, Shigehiro Takajo, Yasushi Kitani
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Publication number: 20210381077Abstract: A thin steel sheet has a specific chemical composition. The thin steel sheet has a microstructure in which ferrite is present in an area fraction of 4% or less (including 0%), as-quenched martensite is present in an area fraction of 10% or less (including 0%), retained austenite is present in an amount of 7% or more and 20% or less, and upper bainite, lower bainite, and tempered martensite are present in a total area fraction of more than 71% and less than 93%; and BCC iron that has a misorientation of 1° or less and surrounds retained austenite having an equivalent circular diameter of 1 ?m or less is present in an area fraction of 4% or more and 50% or less, and BCC iron that has a misorientation of more than 1° is present in an area fraction of 25% or more and 85% or less.Type: ApplicationFiled: October 15, 2019Publication date: December 9, 2021Applicant: JFE Steel CorporationInventors: Noriaki Kohsaka, Junya Tobata, Shinjiro Kaneko, Yasushi Kitani, Yoshihiko Ono, Tadachika Chiba
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Publication number: 20210205924Abstract: A laser-welded lap joint includes a weld zone formed by joining a plurality of steel sheets one over another together by laser welding. The weld zone has a J shape and includes a main weld zone having a linear weld line shape and a weld terminal end zone having an arcuate or circular weld line shape. The length L1 of the main weld zone is ? or more and ? or less of the full length L of the weld zone represented by formula (1). The radius R of the weld terminal end zone satisfies formula (2). The angle ? of the weld terminal end zone satisfies formula (3). The total size of a gap between the plurality of steel sheets in a lapped portion is 0% or more and 15% or less of the total thickness of the plurality of steel sheets.Type: ApplicationFiled: May 20, 2019Publication date: July 8, 2021Applicant: JFE Steel CorporationInventors: Asato Hara, Yasushi Kitani
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Publication number: 20210205925Abstract: The present invention includes a laser-welded lap joint including a weld zone formed by laser lap welding in a lapped portion including a plurality of lapped steel sheets. The weld zone includes a main weld zone that penetrates the steel sheets in the lapped portion and a final weld zone formed at one end of the main weld zone and having a crater, and the weld zone satisfies formulas (1) to (4): L?15.0;??(1) 10.0?L2?2lc;??(2) t1?2dc;??(3) wc>dc??(4).Type: ApplicationFiled: May 20, 2019Publication date: July 8, 2021Applicant: JFE Steel CorporationInventors: Asato Hara, Yasushi Kitani
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Patent number: 10919113Abstract: A laser lap-welded joint being formed from stacked steel sheets and including a plurality of welded portions each having a substantially C-shaped surface, each of the welded portions being formed of a first linear portion and second linear portions having a surface having a semicircular shape. The radius R of the semicircular shape and the sheet thickness t of one of the steel sheets having a larger sheet thickness satisfy 0<R?1.5 t. The pitch ? between the adjacent welded portions and a weld length l satisfy 0.4?l/?<0.7. The space X between an end of a contact portion where the steel sheets are in contact with each other and each of the welded portions satisfy 2 t?X?4 t. The sheet thickness t and the width W of each of the welded portions satisfy 0.3?W/t?1.0.Type: GrantFiled: March 6, 2017Date of Patent: February 16, 2021Assignee: JFE STEEL CORPORATIONInventors: Asato Hara, Yasushi Kitani
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Publication number: 20200332380Abstract: This device scans a high-energy beam in a direction traversing a feed path of a grain-oriented electrical steel sheet having subjected to final annealing so as to irradiate a surface of the steel sheet being passed through with the high-energy beam to thereby perform magnetic domain refinement, the device including an irradiation mechanism for scanning the high-energy beam in a direction orthogonal to the feed direction of the steel sheet, in which the irradiation mechanism has a function of having the scanning direction of the high-energy beam oriented diagonally, relative to the orthogonal direction, toward the feed direction at an angle determined based on a sheet passing speed of the steel sheet on the feed path.Type: ApplicationFiled: June 15, 2020Publication date: October 22, 2020Inventors: Seiji OKABE, Shigehiro TAKAJO, Yasushi KITANI
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Patent number: 10745773Abstract: This device scans a high-energy beam in a direction traversing a feed path of a grain-oriented electrical steel sheet having subjected to final annealing so as to irradiate a surface of the steel sheet being passed through with the high-energy beam to thereby perform magnetic domain refinement, the device including an irradiation mechanism for scanning the high-energy beam in a direction orthogonal to the feed direction of the steel sheet, in which the irradiation mechanism has a function of having the scanning direction of the high-energy beam oriented diagonally, relative to the orthogonal direction, toward the feed direction at an angle determined based on a sheet passing speed of the steel sheet on the feed path.Type: GrantFiled: December 25, 2012Date of Patent: August 18, 2020Assignee: JFE STEEL CORPORATIONInventors: Seiji Okabe, Shigehiro Takajo, Yasushi Kitani
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Publication number: 20200223012Abstract: Provided is a laser-arc hybrid welding method that can considerably suppress spatter formation by controlling the transfer mode of droplets and that can reduce thermal effects and/or thermal deformation associated with welding by setting to a low welding current. The present invention is directed to a laser-arc hybrid welding method, where: a minimum diameter DMIN (mm) of droplets that are transferred from a steel welding wire to a molten pool generated by the gas-shielded arc welding satisfies DMIN?(P/15)+(1/2) relative to a power (kW) of a laser beam generated by the laser welding; and a maximum diameter DMAX (mm) of the droplets satisfies M?4DMAX/3 relative to a length M (mm) of an arc generated by the gas-shielded arc welding.Type: ApplicationFiled: September 18, 2018Publication date: July 16, 2020Applicant: JFE Steel CorporationInventors: Shohei Iwata, Yasuaki Okita, Yasushi Kitani
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Patent number: 10486752Abstract: An automobile frame component includes a closed section constituted by welding a flange portion to a panel part, wherein when a welding position coordinate is represented in a coordinate system in which an end of a contact position between the flange portion and the panel part is assumed as 0, and a flange outer end side of the flange portion is assumed as negative (?) whereas a vertical wall side is assumed as positive (+), and when a radius of a circular arc-like portion connecting a vertical wall portion and the flange portion in the substantially hat-like shape is denoted as R (mm), and a weldable gap amount is denoted as a (mm), a welding position X represented by the following formula is continuously welded using a one-side welding method: +?(2Ra?a2)?X>1.5 where R?2.Type: GrantFiled: May 16, 2012Date of Patent: November 26, 2019Assignee: JFE Steel CorporationInventors: Yoshikiyo Tamai, Takeshi Fujita, Yasushi Kitani, Hiroyuki Takebe
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Publication number: 20190076963Abstract: A laser lap-welded joint being formed from stacked steel sheets and including a plurality of welded portions each having a substantially C-shaped surface, each of the welded portions being formed of a first linear portion and second linear portions having a surface having a semicircular shape. The radius R of the semicircular shape and the sheet thickness t of one of the steel sheets having a larger sheet thickness satisfy 0<R?1.5 t. The pitch ? between the adjacent welded portions and a weld length l satisfy 0.4?l/?<0.7. The space X between an end of a contact portion where the steel sheets are in contact with each other and each of the welded portions satisfy 2 t?X?4 t. The sheet thickness t and the width W of each of the welded portions satisfy 0.3?W/t?1.0.Type: ApplicationFiled: March 6, 2017Publication date: March 14, 2019Applicant: JFE STEEL CORPORATIONInventors: Asato HARA, Yasushi KITANI
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Publication number: 20150041521Abstract: When friction-stir welding steel sheets, for the rotating tool, rotation speed RS is 100-1000 rpm, rotational torque RT 50-500 Nm, and travel speed TS 10-1000 mm/min, and HIPT (kJ/mm2) is 0.3-1.5. The steel sheets used have a composition including 0.01-0.2 mass % of C, 0.5-2.0 mass % of Mn, 0.6 mass % or less of Si, 0.030 mass % or less of P, 0.015 mass % or less of S, and 0.0060 mass % or less of 0, with a content of Ti [% Ti] and a content of N [% N] being restricted in relation to the HIPT, Ceq being 0.5 mass % or less, and the balance being Fe and incidental impurities. As a result, local change in the frictional heat and plastic flow generated by friction can be prevented, yielding a weld portion with uniform and good toughness.Type: ApplicationFiled: April 4, 2013Publication date: February 12, 2015Inventors: Muneo Matsushita, Rinsei Ikeda, Yasushi Kitani
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Publication number: 20140312009Abstract: This device scans a high-energy beam in a direction traversing a feed path of a grain-oriented electrical steel sheet having subjected to final annealing so as to irradiate a surface of the steel sheet being passed through with the high-energy beam to thereby perform magnetic domain refinement, the device including an irradiation mechanism for scanning the high-energy beam in a direction orthogonal to the feed direction of the steel sheet, in which the irradiation mechanism has a function of having the scanning direction of the high-energy beam oriented diagonally, relative to the orthogonal direction, toward the feed direction at an angle determined based on a sheet passing speed of the steel sheet on the feed path.Type: ApplicationFiled: December 25, 2012Publication date: October 23, 2014Inventors: Seiji Okabe, Shigehiro Takajo, Yasushi Kitani
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Publication number: 20140064831Abstract: An automobile frame component includes a closed section constituted by welding a flange portion to a panel part, wherein when a welding position coordinate is represented in a coordinate system in which an end of a contact position between the flange portion and the panel part is assumed as 0, and a flange outer end side of the flange portion is assumed as negative (?) whereas a vertical wall side is assumed as positive (+), and when a radius of a circular arc-like portion connecting a vertical wall portion and the flange portion in the substantially hat-like shape is denoted as R (mm), and a weldable gap amount is denoted as a (mm), a welding position X represented by the following formula is continuously welded using a one-side welding method: +?(2Ra?a2)?X>1.5 where R?2.Type: ApplicationFiled: May 16, 2012Publication date: March 6, 2014Applicant: H-ONE CO., LTD.Inventors: Yoshikiyo Tamai, Takeshi Fujita, Yasushi Kitani, Hiroyuki Takebe